IP Library Granted Patent US 11,867,420
Granted Patent B2
US 11,867,420 · App. 16/678,787 · Granted Jan 9, 2024

Backup control for HVAC system with headless thermostat

Inventors: Vineet Sinha (Brookfield, WI); Yingchun Xu (Glendale, WI); Patrick W. Mulcahy (Whitefish Bay, WI); August Lu (Beijing, CN); Bing Mao (Buffalo Grove, IL); Karl F. Reichenberger (Mequon, WI)
Assignee: Johnson Controls Tyco IP Holdings LLP
F24F11/57F24F11/523F24F11/58F24F11/67F24F11/80F24F11/88G05B15/02H04W4/33H04W76/10G06F3/04847H04W84/12H04W84/18H04W88/16
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Quick Facts
Patent No.
US 11,867,420
App. No.
16/678,787
Granted
Jan 9, 2024
Kind
B2
Abstract

A method in a heating, ventilation, or air conditioning (HVAC) system includes retrieving a control input from a remote computing system via a cellular network responsive to determining that a connection to a local wireless network cannot be established and generating a control signal for HVAC equipment based on the control input or generating a control signal for HVAC equipment by executing a backup control algorithm responsive to determining that a connection to a local wireless network cannot be established.

Claims (49)

1. A method of operating a heating, ventilation, or air conditioning (HVAC) system, the method comprising:

retrieving a control decision from a remote computing system via a first network responsive to determining that a connection to a thermostat via a local wireless network cannot be established, wherein the control decision is based on a setpoint provided via a user device to the thermostat via a local wireless connection using the local wireless network and to the remote computing system via the first network, the control decision determined by the remote computing system performing a control algorithm that outputs the control decision based on the set point;

generating a control signal for HVAC equipment based on the control decision; and

providing the control signal to the HVAC equipment to affect operation of the HVAC equipment, wherein the HVAC equipment comprises an adapter unit;

wherein determining that the connection to the local wireless network cannot be established comprises determining that a wireless connection between the adapter unit and the thermostat cannot be established, and

wherein the thermostat is a headless thermostat device structured without a display and without any mechanism for manually receiving control inputs from a user.

2. The method of claim 1 , wherein the remote computing system uses historical data associated with the HVAC equipment to generate the control decision, the historical data comprising a historical trend associated with a temperature setpoint for the HVAC equipment.

3. The method of claim 1 , wherein the remote computing system uses weather data specific to a location of the HVAC system to generate the control decision.

4. The method of claim 1 , wherein the remote computing system uses a backup schedule associated with the HVAC equipment to generate the control decision.

5. The method of claim 1 , wherein providing the control signal to the HVAC equipment comprises providing the control signal to the HVAC equipment via a wired connection.

6. The method of claim 1 , wherein the setpoint is a temperature setpoint for the HVAC equipment.

7. The method of claim 1 , wherein the setpoint is generating a humidity setpoint for the HVAC equipment.

8. A device for use in a heating, ventilation, or air conditioning (HVAC) system, the device comprising:

one or more circuits configured to:

retrieve a control decision from a remote computing system via a first network responsive to determining that a connection to a thermostat via a local wireless network cannot be established, wherein the control decision is based on a setpoint provided via a user device to the thermostat via a local wireless connection using the local wireless network and to the remote computing system via the first network, the control decision determined by the remote computing system performing a control algorithm that outputs the control decision based on the setpoint;

generate a control signal for HVACequipment based on the control decision; and

provide the control signal to the HVAC equipment to affect operation of the HVAC equipment, wherein the device comprises an adapter unit coupled to the HVACequipment;

wherein determining that the connection to the local wireless network cannot be established comprises determining that a wireless connection between the adapter unit and the thermostat cannot be established, and

wherein the thermostat is a headless thermostat device structured without a display and without any mechanism for manually receiving control inputs from a user.

9. The device of claim 8 , wherein the one or more circuits are configured to provide the control signal to the HVAC equipment via a wired connection between the HVAC equipment and the device.

10. The device of claim 9 , further comprising a plurality of terminals for forming the wired connection.

11. The device of claim 9 , wherein the remote computing system uses historical data associated with the HVAC equipment and weather data specific to a location of the HVAC system to generate the control decision.

12. The device of claim 9 , wherein the remote computing system uses a backup schedule associated with the HVAC equipment to generate the control decision.

13. The device of claim 8 , wherein the device is separate from the HVAC equipment.

14. The device of claim 8 , wherein the device is built into the HVAC equipment.

15. A method of operating a heating, ventilation, or air conditioning (HVAC) system, the method comprising:

generating a control signal for HVAC equipment by executing a backup control algorithm responsive to determining that a connection to a local wireless network cannot be established, wherein the control signal is based on a setpoint provided via a user device to a headless thermostat device via a local wireless connection using the local wireless network and received via a first network, and the backup control algorithm uses historical data associated with the HVAC equipment to determine the control signal by estimating an indoor temperature ata particular point in time that results from operating the HVAC equipment for a particular length of time with one or more particular operating settings to control the indoor temperature indicated by the historical data and generating the control signal with the indoor temperature and the setpoint; and

providing the control signal to the HVACequipment to affect operation of the HVAC equipment, wherein the HVAC equipment comprises an adapter unit;

wherein determining that the connection to the local wireless network cannot be established comprises determining that a wireless connection between the adapter unit and a headless thermostat device cannot be established, and

wherein the headless thermostat device is structured without a display and without any mechanism for manually receiving control inputs from a user.

16. The method of claim 15 , wherein the historical data comprises a historical trend associated with a temperature setpoint for the HVAC equipment.

17. The method of claim 15 , wherein the backup control algorithm uses a backup schedule associated with the HVAC equipment to determine the control signal.

18. The method of claim 15 , wherein the backup control algorithm uses a measured outdoor air temperature to determine the control signal.

19. The method of claim 15 , wherein providing the control signal to the HVAC equipment comprises providing the control signal to the HVAC equipment via a wired connection.

20. The method of claim 15 , wherein generating the control signal for the HVAC equipment comprises generating a temperature setpoint for the HVAC equipment.

21. The method of claim 15 , wherein the historical data comprises runtime associated with the HVAC equipment.

22. A device in a heating, ventilation, or air conditioning (HVAC) system, the device comprising:

one or more circuits configured to:

generate a control signal for HVAC equipment by executing a backup control algorithm responsive to determining that a connection to a local wireless network cannot be established, wherein the control signal is based on a setpoint provided via a user device to a headless thermostat device via a local wireless connection using the local wireless network and received via a first network, and the backup control algorithm uses historical data associated with the HVAC equipment to determine the control signal by estimating an indoor temperature ata particular point in time that results from operating the HVAC equipment for a particular length of time with one or more particular operating settings to control the indoor temperature indicated by the historical data and generating the control signal with the indoor temperature and the setpoint; and

provide the control signal to the HVAC equipment to affect operation of the HVAC equipment, wherein the HVAC equipment comprises an adapter unit;

wherein determining that the connection to the local wireless network cannot be established comprises determining that a wireless connection between the adapter unit and a headless thermostat device cannot be established, and

wherein the headless thermostat device is structured without a display and without any mechanism for manually receiving control inputs from a user.

23. The device of claim 22 , wherein the historical data comprises a historical trend associated with a temperature setpoint for the HVAC equipment.

24. The device of claim 22 , wherein the backup control algorithm uses a backup schedule associated with the HVAC equipment to determine the control signal.

25. The device of claim 22 , wherein the backup control algorithm uses a measured outdoor air temperature to determine the control signal.

26. The device of claim 22 , wherein providing the control signal to the HVAC equipment comprises providing the control signal to the HVAC equipment via a wired connection between the HVAC equipment and the device.

27. The device of claim 22 , wherein the device is separate from the HVAC equipment.

28. The device of claim 27 , further comprising a plurality of terminals for forming a wired connection.

29. The device of claim 22 , wherein the device is built into the HVAC equipment.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2024
From: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
To: TYCO FIRE & SECURITY GMBH
Reel/Frame 066957/0796 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2023
From: SINHA, VINEET; MULCAHY, PATRICK W.; LU, AUGUST; MAO, BING; REICHENBERGER, KARL F.
To: JOHNSON CONTROLS TECHNOLOGY COMPANY
Reel/Frame 064040/0394 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2023
From: XU, YINGCHUN
To: JOHNSON CONTROLS TECHNOLOGY COMPANY
Reel/Frame 064040/0525 →
NUNC PRO TUNC ASSIGNMENT Recorded Feb 4, 2022
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
Reel/Frame 058959/0764 →