IP Library Granted Patent US 10,859,214
Granted Patent B2
US 10,859,214 · App. 16/679,891 · Granted Dec 8, 2020

Apparatus and methods for retrofitting incandescent luminaire fixtures principally for use in swimming pools and spas

Inventor: David Goldman (Carlsbad, CA)
Assignee: ZODIAC POOL SYSTEMS LLC
F21K9/235F21V29/70F21V31/00F21Y2115/10
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Quick Facts
Patent No.
US 10,859,214
App. No.
16/679,891
Granted
Dec 8, 2020
Kind
B2
Abstract

Lighting assemblies principally for swimming pools and/or spas are disclosed herein, as well as related methods. The assemblies may be used to retrofit incandescent luminaires with light emitting diodes (LEDs). No need exists to move (or remove) elongated power cords associated with the luminaires, nor to replace any Edison-style plugs of the luminaires.

Claims (33)

1. An immersible, LED-containing lighting assembly useful in swimming pools or spas and comprising:

a printed circuit board comprising a thermally conductive surface for transferring heat from LEDs of the printed circuit board and associated electronics to water of the swimming pools or spas, wherein a front of the thermally conductive surface faces into the swimming pools or spas and contacts the water of the swimming pools or spas and wherein the thermally conductive surface is in thermal contact with the LEDs; and

a lens that covers the thermally conductive surface of the printed circuit board, wherein the thermally conductive surface is arranged to transfer the heat from the LEDs to the water directly without passing through the lens, and

wherein the immersible, LED-containing lighting assembly is configured to isolate an area containing the LEDs from contact with the water so that the heat transfer only occurs at a periphery of the printed circuit board.

2. The immersible, LED-containing lighting assembly of claim 1 , further comprising an Edison-style bulb-receiving base electrically coupled with the LEDs, wherein the Edison-style bulb-receiving base is spaced apart from the LEDs and electrically coupled with the LEDs via an internal cord.

3. The immersible, LED-containing lighting assembly of claim 1 , wherein the thermally conductive surface is a plate.

4. The immersible, LED-containing lighting assembly of claim 3 , wherein the LEDs are housed within a recess extending from the plate.

5. The immersible, LED-containing lighting assembly of claim 1 , wherein the thermally conductive surface is the periphery of a printed circuit board on which the LEDs are mounted or the thermally conductive surface is a material on the periphery of the printed circuit board.

6. The immersible, LED-containing lighting assembly of claim 5 , wherein the thermally conductive surface is the material and the material is a thermal paste or coating.

7. The immersible, LED-containing lighting assembly of claim 1 , wherein the lens isolates the LEDs from contact with the water.

8. An LED lighting assembly retrofittable into an existing incandescent lighting assembly, wherein the LED lighting assembly comprises:

an Edison-style bulb-receiving base and one or more LEDs electrically coupled with the Edison-style bulb-receiving base, wherein the one or more LEDs are spaced apart from the Edison-style bulb-receiving base and electrically coupled with the Edison-style bulb-receiving base via an internal cord; and

a printed circuit board comprising a thermally conductive surface for transferring heat from the one or more LEDs of the printed circuit board and associated electronics to water of swimming pools or spas, wherein a front of the thermally conductive surface faces into the swimming pools or spas and contacts the water of the swimming pools or spas and wherein a rear of the thermally conductive surface contacts a printed circuit board on which the one or more LEDs are mounted; and

a lens that covers the thermally conductive surface of the printed circuit board, wherein the thermally conductive surface is arranged to transfer the heat from the one or more LEDs to the water directly without passing through the lens, and

wherein the LED lighting assembly is configured to isolate an area containing the one or more LEDs from contact with the water so that the heat transfer only occurs at a periphery of the printed circuit board.

9. The LED lighting assembly of claim 8 , wherein a heat transfer interface connects the one or more LEDs and associated electronics with the thermally conductive surface.

10. The LED lighting assembly of claim 8 , wherein the thermally conductive surface is a plate.

11. The LED lighting assembly of claim 10 , wherein the one or more LEDs are housed within a recess extending from the plate.

12. The LED lighting assembly of claim 8 , wherein the thermally conductive surface is a thermal paste or coating on the periphery of the printed circuit board.

13. The LED lighting assembly of claim 8 , wherein the lens isolates the one or more LEDs and associated electronics from contact with the water.

14. The LED lighting assembly of claim 8 , further comprising a cover having one or more openings for facilitating heat transfer from the one or more LEDs to the water.

15. A method of replacing an incandescent bulb of an immersible luminaire fixture with one or more LEDs while retaining an original power cord of the immersible luminaire fixture, wherein the method comprises:

providing a printed circuit board on which the one or more LEDs are mounted and comprising a thermally conductive surface to facilitate heat transfer from the one or more LEDs to water of swimming pool or spa, wherein the thermally conductive surface of the printed circuit board is arranged to transfer the heat from the one or more LEDs to the water directly without passing through a lens of the immersible luminaire fixture,

wherein a front of the thermally conductive surface faces into the swimming pool or spa and contacts the water of the swimming pool or spa and wherein a rear of the thermally conductive surface contacts the printed circuit board on which the one or more LEDs are mounted, and

wherein the immersible luminaire fixture is configured to isolate an area containing the one or more LEDs from contact with the water so that the heat transfer only occurs at a periphery of the printed circuit board.

16. The method of claim 15 , the method comprising:

electrically coupling the one or more LEDs with an original Edison-style bulb-receiving base of the immersible luminaire fixture, wherein the original Edison-style bulb-receiving base is electrically coupled with the original power cord and wherein the original Edison-style bulb-receiving base is spaced apart from the one or more LEDs and electrically coupled with the one or more LEDs via an internal cord.

17. The method of claim 15 , wherein the thermally conductive surface is a plate.

18. The method of claim 15 , wherein the thermally conductive surface contacts the periphery of the printed circuit board.

19. A method of replacing an incandescent bulb of an immersible luminaire fixture with one or more LEDs mounted on a printed circuit board while retaining an original Edison-style bulb-receiving base of the immersible luminaire fixture, wherein the one or more LEDs are positioned proximate water of a swimming pool or spa to facilitate heat transfer from the one or more LEDs to the water of the swimming pool or spa directly without passing through a lens of the immersible luminaire fixture, and wherein the immersible luminaire fixture is configured so an area containing the one or more LEDs is isolated from contact with the water so that the heat transfer only occurs at a periphery of the printed circuit board.

20. The method of claim 19 , further comprising providing a thermally conductive surface, wherein a front of the thermally conductive surface faces into the swimming pool or spa and contacts the water of the swimming pools or spas and wherein a rear of the thermally conductive surface contacts the printed circuit board on which the one or more LEDs are mounted.

21. The method of claim 19 , further comprising retaining an original power cord of the immersible luminaire fixture while replacing the incandescent bulb with the one or more LEDs.

22. The method of claim 19 , further comprising electrically coupling, via an internal cord, the one or more LEDs with the original Edison-style bulb-receiving base.

Assignments (2)
SUPPLEMENTAL INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jan 30, 2022
From: CUSTOM MOLDED PRODUCTS, LLC; S.R. SMITH, LLC; ZODIAC POOL SYSTEMS LLC
To: HSBC BANK USA, N.A.
Reel/Frame 058902/0855 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2020
From: GOLDMAN, DAVID
To: ZODIAC POOL SYSTEMS LLC
Reel/Frame 052643/0029 →