Method and apparatus for downhole heating
A permanent completion system is disclosed comprising: an upper ACP installed in the wellbore powered by a first power cable from the surface; a lower ACP installed in the wellbore below the upper ACP, and being powered by a second power cable from the surface and being connected to the upper APC by a spacer tube; and a heating assembly connected to the lower ACP in the wellbore and receiving power from the second power cable, the heating assembly, such as a mineral insulated heater cable, providing heat to the wellbore. The heating assembly preferably is retrievable and can be conveyed to the lower ACP by coil tubing. The coil tubing can be removed after conveying the heating assembly into place to permit further access to the upper ACP, e.g., to permit mechanical and electrical connection of a retrievable ESP assembly to the upper ACP.
1. A heated downhole permanent completion system comprising:
a. an upper annular connection port (ACP) installed in the wellbore,
b. a first power cable directed from the surface to the upper ACP to provide electrical power to the upper ACP;
c. a lower ACP installed in the wellbore below the upper ACP, and being connected to the upper ACP by a spacer tube;
d. a second power cable directed from the surface to the lower ACP to provide electrical power to the lower ACP;
e. a retrievable heating assembly connected to the lower ACP in the wellbore and receiving power from the second power cable, the heating assembly providing heat to the wellbore and further comprising
i. a plug arm assembly for establishing a mechanical and an electrical connection between the retrievable heating assembly and the lower ACP, the plug arm assembly having an upper end connectable to the lower ACP and a lower end;
ii. a section of coil tubing connected to and extending from the lower end of the plug arm assembly, the section of coil tubing having an inner bore; and
iii. an electrical heating element within the section of coil tubing inner bore, the electrical heating element electrically connected to the lower ACP.
2. The heated downhole permanent completion system of claim 1 wherein the retrievable heating assembly is conveyed to the lower ACP by coil tubing.
3. The heated downhole permanent completion system of claim 1 wherein the electrical heating element comprises a mineral insulated heater cable.
4. The heated downhole permanent completion system of claim 1 further comprising a retrievable electrical submersible pump (ESP) assembly mechanically and electrically connected to the upper ACP.
5. A method of heating a downhole permanent completion system comprising the steps of:
a. installing an upper annular connection port (ACP) in the wellbore, the upper ACP being supplied with electrical power via a first power cable directed from the surface to the upper ACP;
b. installing a lower ACP in the wellbore, the lower ACP being supplied with electrical power via a second power cable directed from the surface to the lower ACP, the lower ACP being installed in the wellbore below the upper ACP, and being connected to the upper ACP by a spacer tube;
conveying a retrievable heating assembly into the wellbore and mechanically and electrically connecting the heating assembly to the lower ACP in the wellbore, wherein the heating assembly further comprises:
i. a plug arm assembly for establishing a mechanical and an electrical connection between the retrievable heating assembly and the lower ACP, the plug arm assembly having an upper end connectable to the lower ACP and a lower end;
ii. a section of coil tubing connected to and extending from the lower end of the plug arm assembly, the section of coil tubing having an inner bore; and
iii. an electrical heating element within the section of coil tubing inner bore, the electrical heating element electrically connected to the lower ACP; and
c. generating heat from the electrical heating assembly into the wellbore.
6. The method of claim 5 wherein the heating assembly is conveyed into the wellbore via coil tubing.
7. The method of claim 6 wherein the coil tubing is removed from the wellbore after the step of mechanically and electrically connecting the electrical heating assembly.
8. The method of claim 7 further comprising the step of mechanically and electrically connecting a retrievable electrical submersible pump (ESP) assembly to the upper ACP.
9. The method of claim 5 wherein the electrical heating element comprises a mineral insulated heater cable.