IP Library Granted Patent US 11,081,260
Granted Patent B1
US 11,081,260 · App. 16/683,873 · Granted Aug 3, 2021

Twisted pair communication cables having shields that identify pairs

Inventors: Thomas Christopher Cook (Woodstock, GA); Amir Sekhavat (Marietta, GA)
Assignee: Superior Essex International LP
H01B11/08H01B7/36H01R13/6463G02B6/4479G02B6/4495
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Quick Facts
Patent No.
US 11,081,260
App. No.
16/683,873
Granted
Aug 3, 2021
Kind
B1
Abstract

Twisted pair communication cables that include reduced or minimal use of colorant may include a plurality of twisted pairs of individually insulated conductors, and the respective insulation formed around each conductor included in the plurality of twisted pairs may include one or more polymeric materials that are not blended or compounded with any colorant. Individual shield layers may be provided for two or more of the plurality of twisted pairs. Physical indicia may be selectively formed on at least two of the shield layers, and the physical indicia may facilitate identification of the plurality of twisted pairs. Additionally, a jacket may be formed around the plurality of twisted pairs and the shield layers.

Claims (42)

1. A cable, comprising:

a plurality of twisted pairs of individually insulated conductors, the respective insulation formed around each conductor included in the plurality of twisted pairs comprising one or more first polymeric materials that are not blended or compounded with any colorant;

a plurality of shield layers comprising a respective individual shield layer formed around each of the plurality of twisted pairs;

a plurality of physical indicia selectively formed on at least two of the plurality of shield layers, the plurality of physical indicia comprising first physical indicia formed on a first of the plurality of shield layers and second physical indicia different than the first physical indicia formed on a second of the plurality of shield layers, wherein the plurality of physical indicia facilitate identification of the plurality of twisted pairs; and

a jacket formed around the plurality of twisted pairs and the plurality of shield layers, the jacket comprising one or more second polymeric materials that are not blended or compounded with any colorant.

2. The cable of claim 1 , wherein the plurality of physical indicia comprises removed portions formed at longitudinally spaced locations through at least one of the plurality of shield layers.

3. The cable of claim 1 , wherein at least one of the plurality of shield layers comprises:

a base dielectric layer; and

electrically conductive material formed on the base dielectric layer, wherein the plurality of physical indicia comprise removed portions formed through the electrically conductive material.

4. The cable of claim 1 , wherein at least one of the first physical indicia or the second physical indicia comprises one of (i) an alphanumeric character, (ii) a symbol, (iii) a dot, or (iv) a line.

5. The cable of claim 4 , wherein the at least one of the first physical indicia or the second physical indicia comprises a plurality of indicia formed at longitudinally spaced locations.

6. The cable of claim 1 , wherein the plurality of physical indicia comprises indicia formed by colorant applied to an outer surface of one of the plurality of shield layers, the colorant occupying less than 5.0 percent of the surface area of the shield layer.

7. The cable of claim 1 , wherein the plurality of physical indicia comprises at least one surface variation formed on an outer surface of one of the plurality of shield layers.

8. The cable of claim 1 , further comprising:

third physical indicia selectively formed on the respective insulation of each of the plurality of twisted pairs, the third physical indicia facilitating identification of the individual conductors included in each of the plurality of twisted pairs.

9. A cable, comprising:

a plurality of twisted pairs of individually insulated conductors, wherein the respective insulation formed around each conductor included in the plurality of twisted pairs comprises one or more polymeric materials that are not blended or compounded with any colorant;

a first shield layer formed around a first of the plurality of twisted pairs;

a second shield layer formed around a second of the plurality of twisted pairs;

first physical indicia selectively formed on the first shield layer;

second physical indicia selectively formed on the second shield layer, the second physical indicia different than the first physical indicia, wherein the first and second physical indicia facilitate identification of the plurality of twisted pairs; and

a jacket formed around the plurality of twisted pairs and the plurality of shield layers.

10. The cable of claim 9 , wherein at least one of the first physical indicia or the second physical indicia comprises removed portions formed at longitudinally spaced locations through a respective shield layer.

11. The cable of claim 9 , wherein at least one of the first and second shield layers comprises:

a base dielectric layer; and

electrically conductive material formed on the base dielectric layer, wherein at least one of the first physical indicia or the second physical indicia comprises removed portions formed through the electrically conductive material.

12. The cable of claim 9 , wherein at least one of the first physical indicia or the second physical indicia comprises one of (i) an alphanumeric character, (ii) a symbol, (iii) a dot, or (iv) a line.

13. The cable of claim 9 , wherein at least one of the first physical indicia or the second physical indicia comprises indicia formed by colorant applied to an outer surface of a respective shield layer, the colorant occupying less than 5.0 percent of the surface area of the shield layer on which it is applied.

14. The cable of claim 9 , wherein at least one of the first physical indicia or the second physical indicia comprises at least one surface variation formed on an outer surface of a respective shield layer.

15. The cable of claim 9 , further comprising:

third physical indicia selectively formed on the respective insulation of each of the plurality of twisted pairs, the third physical indicia facilitating identification of the individual conductors included in each of the plurality of twisted pairs.

16. A cable, comprising:

four twisted pairs of individually insulated conductors, the respective insulation formed around each conductor included in the four twisted pairs comprising one or more polymeric materials that are not blended or compounded with any colorant;

four individual shield layers, wherein a respective shield layer is formed around each of the four twisted pairs;

a plurality physical indicia selectively formed on at least two of the four shield layers, the plurality of physical indicia comprising first physical indicia formed on a first of the four shield layers and second physical indicia different than the first physical indicia formed on a second of the four shield layers, wherein the plurality of physical indicia facilitate identification of the four twisted pairs;

a jacket formed around four twisted pairs and the four shield layers.

17. The cable of claim 16 , wherein the plurality of physical indicia comprises removed portions formed at longitudinally spaced locations through at least one of the four shield layers.

18. The cable of claim 16 , wherein at least one of the four shield layers comprises:

a base dielectric layer; and

electrically conductive material formed on the base dielectric layer, wherein the plurality of physical indicia comprises removed portions formed through the electrically conductive material.

19. The cable of claim 16 , wherein at least one of the first physical indicia or the second physical indicia comprises one of (i) an alphanumeric character, (ii) a symbol, (iii) a dot, or (iv) a line.

20. The cable of claim 16 , wherein the plurality of physical indicia comprises indicia formed by colorant applied to an outer surface of one of the four shield layers, the colorant occupying less than 5.0 percent of the surface area of the shield layer.

Assignments (3)
CHANGE OF NAME Recorded Apr 17, 2023
From: SUPERIOR ESSEX INTERNATIONAL LP
To: SUPERIOR ESSEX INTERNATIONAL INC.
Reel/Frame 063351/0561 →
SECURITY INTEREST Recorded Oct 1, 2020
From: SUPERIOR ESSEX INTERNATIONAL LP; ESSEX BROWNELL LLC
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 053968/0640 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2019
From: COOK, THOMAS CHRISTOPHER; SEKHAVAT, AMIR
To: SUPERIOR ESSEX INTERNATIONAL LP
Reel/Frame 051010/0815 →