IP Library Granted Patent US 11,004,578
Granted Patent B1
US 11,004,578 · App. 16/683,881 · Granted May 11, 2021

Twisted pair communication cables having dielectric separators that identify pairs

Inventors: Thomas Christopher Cook (Woodstock, GA); Amir Sekhavat (Marietta, GA)
Assignee: Superior Essex International LP
H01B11/1058H01B11/08
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Quick Facts
Patent No.
US 11,004,578
App. No.
16/683,881
Granted
May 11, 2021
Kind
B1
Abstract

Twisted pair communication cables that include reduced or minimal use of colorant may include a plurality of twisted pairs of individually insulated conductors, and the respective insulation formed around each conductor included in the plurality of twisted pairs may include one or more polymeric materials that are not blended or compounded with any colorant. A plurality of dielectric separators may be provided including a dielectric separator respectively positioned between the individually insulated conductors of each of the plurality of twisted pairs. Physical indicia may be selectively formed on at least two of the plurality of dielectric separators, and the physical indicia may facilitate identification of the plurality of twisted pairs. A jacket may be formed around the plurality of twisted pairs and the plurality of dielectric separators.

Claims (35)

1. A cable, comprising:

a plurality of twisted pairs of individually insulated conductors, the respective insulation formed around each conductor included in the plurality of twisted pairs comprising one or more first polymeric materials that are not blended or compounded with any colorant;

a plurality of dielectric separators comprising a dielectric separator respectively positioned between the individually insulated conductors of each of the plurality of twisted pairs;

physical indicia selectively formed on at least two of the plurality of dielectric separators, the physical indicia comprising respective indicia formed by colorant applied to an outer surface of the at least two dielectric separators, the colorant occupying less than 5.0 percent of the surface area of each of the at least two dielectric separators, wherein the physical indicia facilitate identification of the plurality of twisted pairs; and;

a jacket formed around the plurality of twisted pairs and the plurality of dielectric separators, the jacket comprising one or more second polymeric materials that are not blended or compounded with any colorant.

2. The cable of claim 1 , wherein the physical indicia selectively formed on one of the plurality of dielectric separators comprise one of (i) an alphanumeric character, (ii) a symbol, (iii) a dot, or (iv) a line.

3. The cable of claim 1 , wherein the physical indicia formed on one of the plurality of dielectric separators comprise a plurality of indicia formed at longitudinally spaced locations.

4. The cable of claim 1 , wherein the physical indicia comprise respective physical indicia formed on each of the plurality of dielectric separators.

5. The cable of claim 4 , wherein the physical indicia further facilitate identification of the individually insulated conductors included in each of the plurality of twisted pairs.

6. The cable of claim 1 , wherein the physical indicia comprise first physical indicia, and further comprising:

second physical indicia selectively formed on the insulation of each of the plurality of twisted pairs, the second physical indicia facilitating identification of the individually insulated conductors included in each of the plurality of twisted pairs.

7. The cable of claim 6 , wherein the second physical indicia comprise a textured surface formed on at least one of the plurality of twisted pairs.

8. A cable, comprising:

a plurality of twisted pairs of individually insulated conductors, wherein the respective insulation formed around each conductor included in the plurality of twisted pairs comprises one or more polymeric materials that are not blended or compounded with any colorant;

a plurality of dielectric separators comprising a dielectric separator respectively positioned between the individually insulated conductors of each of the plurality of twisted pairs;

first physical indicia selectively formed on at least two of the plurality of dielectric separators, wherein the first physical indicia facilitate identification of the plurality of twisted pairs;

second physical indicia selectively formed on the insulation of each of the plurality of twisted pairs, the second physical indicia facilitating identification of the individually insulated conductors included in each of the plurality of twisted pairs; and

a jacket formed around the plurality of twisted pairs and the plurality of shield layers.

9. The cable of claim 8 , wherein the first physical indicia comprise removed portions formed at longitudinally spaced locations through at least one of the plurality of dielectric separators.

10. The cable of claim 8 , wherein the first physical indicia selectively formed on one of the plurality of dielectric separators comprise one of (i) an alphanumeric character, (ii) a symbol, (iii) a dot, or (iv) a line.

11. The cable of claim 10 , wherein the first physical indicia formed on one of the plurality of dielectric separators comprise a plurality of indicia formed at longitudinally spaced locations.

12. The cable of claim 8 , wherein the first physical indicia comprise first indicia formed by colorant applied to an outer surface of one of the plurality of dielectric separators, the colorant occupying less than 5.0 percent of the surface area of the dielectric separator.

13. The cable of claim 8 , wherein the first physical indicia comprise at least one surface variation formed on an outer surface of one of the plurality of dielectric separators.

14. The cable of claim 8 , wherein the second physical indicia comprise a textured surface formed on at least one of the plurality of twisted pairs.

15. A cable, comprising:

four twisted pairs of individually insulated conductors, the respective insulation formed around each conductor included in the four twisted pairs comprising one or more polymeric materials that are not blended or compounded with any colorant;

four dielectric separators, wherein a respective dielectric separator is positioned between the individually insulated conductors of each of the four twisted pairs;

physical indicia selectively formed on at least two of the plurality of dielectric separators, the physical indicia comprising respective indicia formed by colorant applied to an outer surface of the at least two dielectric separators, the colorant occupying less than 5.0 percent of the surface area of each of the at least two dielectric separators, wherein the physical indicia facilitate identification of the four twisted pairs; and

a jacket formed around four twisted pairs and the four shield layers.

16. The cable of claim 15 , wherein the physical indicia selectively formed on one of the four dielectric separators comprise one of (i) an alphanumeric character, (ii) a symbol, (iii) a dot, or (iv) a line.

17. The cable of claim 15 , wherein the physical indicia comprise respective physical indicia formed on each of the plurality of dielectric separators.

18. The cable of claim 17 , wherein the physical indicia further facilitate identification of the individually insulated conductors included in each of the plurality of twisted pairs.

19. The cable of claim 15 , wherein the physical indicia comprise first physical indicia, and further comprising:

second physical indicia selectively formed on the insulation of each of the plurality of twisted pairs, the second physical indicia facilitating identification of the individually insulated conductors included in each of the plurality of twisted pairs.

20. The cable of claim 19 , wherein the second physical indicia comprise a textured surface formed on at least one of the four twisted pairs.

Assignments (3)
CHANGE OF NAME Recorded Apr 17, 2023
From: SUPERIOR ESSEX INTERNATIONAL LP
To: SUPERIOR ESSEX INTERNATIONAL INC.
Reel/Frame 063351/0561 →
SECURITY INTEREST Recorded Oct 1, 2020
From: SUPERIOR ESSEX INTERNATIONAL LP; ESSEX BROWNELL LLC
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 053968/0640 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2019
From: COOK, THOMAS CHRISTOPHER; SEKHAVAT, AMIR
To: SUPERIOR ESSEX INTERNATIONAL LP
Reel/Frame 051010/0888 →