IP Library Granted Patent US 11,221,155
Granted Patent B2
US 11,221,155 · App. 16/684,266 · Granted Jan 11, 2022

Alternative feedback usage for HVAC system

Inventors: Shaun B. Atchison (Wichita, KS); Steven A. Tice (Wichita, KS); Noel A. Grajeda-Trevizo (Newton, KS); Andrew M. Boyd (Wichita, KS)
Assignee: Johnson Controls Technology Company
F24F11/37F24F11/42F24F11/43F24F11/67F24F11/76F24F11/86F24F11/88
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Quick Facts
Patent No.
US 11,221,155
App. No.
16/684,266
Granted
Jan 11, 2022
Kind
B2
Abstract

A control system for a heating, ventilation, and/or air conditioning (HVAC) system includes a controller. The controller is configured to control the HVAC system to condition an air flow based on first feedback from a first sensor of the HVAC system, receive second feedback from a second sensor of the HVAC system, and control the HVAC system to condition the air flow based on the second feedback instead of the first feedback when the first feedback from the first sensor being no longer available. The first feedback is indicative of a first operating parameter of the HVAC system, and the second feedback is indicative of a second operating parameter of a refrigerant flowing through the HVAC system.

Claims (62)

1. A control system for a heating, ventilation, and/or air conditioning (HVAC) system, comprising:

an outdoor ambient sensor;

an outdoor coil sensor; and

a controller configured to:

control the HVAC system to condition an air flow based on first feedback from the outdoor ambient sensor of the HVAC system, wherein the first feedback is a temperature of an ambient environment of the HVAC system;

receive second feedback from the outdoor coil sensor, wherein the second feedback comprises a temperature of an outdoor coil configured to flow a refrigerant therethrough; and

control the HVAC system to condition the air flow based on the second feedback instead of the first feedback when the first feedback from the outdoor ambient sensor is not available.

2. The control system of claim 1 , wherein the controller is configured to control the HVAC system to condition the air flow based on the second feedback by adjusting a value of the temperature of the outdoor coil to a calibrated value and controlling the HVAC system based on the calibrated value.

3. The control system of claim 2 , wherein the controller is configured to adjust the value of the temperature of the outdoor coil to the calibrated value by an adjustment amount, and the adjustment amount is defined within the controller.

4. A controller for a heating, ventilation, and/or air conditioning (HVAC) system, the controller comprising a non-transitory computer-readable medium with computer-executable instructions that, when executed by a processor, are configured to cause the processor to:

operate the HVAC system to condition an air flow utilizing feedback from a sensor of the HVAC system, wherein the sensor is configured to detect a temperature associated with the HVAC system, the sensor includes a plurality of resistors, and each resistor of the plurality of resistors is configured to output a resistance value;

determine a total resistance value of the sensor based on a respective resistance value of each resistor of the plurality of resistors;

reference data correlating the total resistance value with a temperature value;

determine the temperature associated with the HVAC system based on the data;

determine, when a particular resistance value associated with one of the resistors of the plurality of resistors is unavailable, a new total resistance value of the sensor based on respective, available resistance values of remaining resistors of the plurality of resistors;

reference alternative data correlating the new total resistance value with a new temperature value; and

determine the temperature associated with the HVAC system based on the alternative data.

5. The controller of claim 4 , wherein the instructions, when executed by the processor, are configured to cause the processor to select an operation of a compressor of the HVAC system based on a type of the compressor.

6. The controller of claim 5 , wherein the instructions, when executed by the processor, are configured to cause the processor to operate the compressor at de-rated nominal capacity values or to operate the compressor in a first stage and not a second stage.

7. The controller of claim 4 , wherein the instructions, when executed by the processor, are configured to cause the processor to set a sensor fault based on the feedback being unavailable.

8. A control system for a heating, ventilation, and/or air conditioning (HVAC) system, comprising:

a plurality of sensors comprising an indoor evaporation temperature sensor and an outdoor suction temperature sensor; and

a controller configured to:

receive first feedback from the indoor evaporation temperature sensor, wherein the first feedback corresponds to a first value of a temperature of an indoor coil of the HVAC system;

receive second feedback from the outdoor suction temperature sensor, wherein the second feedback includes a second value of a temperature of a refrigerant on a suction side of a compressor of the HVAC system; and

switch from operating the HVAC system to condition an air flow based on the first value to operating the HVAC system to condition the air flow based on the second value when the first feedback is unavailable.

9. The control system of claim 8 , wherein the controller is configured to:

determine a third value of the temperature of the refrigerant on the suction side of the compressor based on the second value and based on a calibration adjustment of the second value determined during development of the HVAC system; and

operate the HVAC system to condition the air flow by substituting the first value with the third value when the first feedback is unavailable.

10. The control system of claim 8 , wherein the controller is configured to set a sensor fault in response to when the first feedback from the indoor evaporation temperature sensor is unavailable.

11. A control system for a heating, ventilation, and/or air conditioning (HVAC) system, comprising:

an outdoor liquid sensor;

an outdoor coil sensor; and

a controller configured to:

control the HVAC system to condition an air flow based on first feedback from the outdoor liquid sensor of the HVAC system, wherein the first feedback is a temperature of a refrigerant exiting an outdoor coil of the HVAC system;

receive second feedback from the outdoor coil sensor of the HVAC system, wherein the second feedback is a temperature of the outdoor coil;

receive third feedback from an outdoor ambient sensor of the HVAC system; and

control the HVAC system to condition the air flow based on the third feedback instead of the first feedback and the second feedback when the first feedback and the second feedback are not available.

12. A control system for a heating, ventilation, and/or air conditioning (HVAC) system, comprising:

a controller configured to:

receive first feedback from a first sensor of a plurality of sensors, wherein the first feedback corresponds to a first value of a first operating parameter associated with a refrigerant flowing through the HVAC system;

receive second feedback from a second sensor of the plurality of sensors, wherein the second feedback comprises a second value of a second operating parameter indicative of a temperature of the refrigerant or a pressure of the refrigerant;

receive third feedback from a third sensor of the plurality of sensors, wherein the third feedback is associated with a temperature of an ambient environment of the HVAC system;

receive fourth feedback from a fourth sensor of the plurality of sensors, wherein the fourth feedback is indicative of a temperature of an outdoor coil of the HVAC system, a geographical ambient temperature, a surrounding temperature, or any combination thereof;

switch from operating the HVAC system to condition an air flow based on the first value to operating the HVAC system to condition the air flow based on the second value of the second operating parameter when the first feedback is unavailable; and

switch from operating the HVAC system to condition the air flow based on the third feedback to operating the HVAC system to condition the air flow based on the fourth feedback when the third feedback is unavailable.

13. A control system for a heating, ventilation, and/or air conditioning (HVAC) system, comprising:

a controller configured to:

control the HVAC system to condition an air flow based on first feedback from a first sensor of the HVAC system, wherein the first feedback is indicative of a first operating parameter of the HVAC system;

receive second feedback from a second sensor of the HVAC system, wherein the second feedback comprises a second operating parameter of a refrigerant flowing through the HVAC system, and the second operating parameter is indicative of a temperature of the refrigerant or a pressure of the refrigerant;

receive third feedback from an outdoor ambient sensor of the HVAC system when the first feedback from the first sensor is not available, wherein the third feedback is indicative of a temperature of an ambient environment of the HVAC system;

control the HVAC system to condition the air flow based on the second feedback instead of the first feedback when the first feedback from the first sensor is not available; and

control the HVAC system to condition the air flow based on both the second feedback and the third feedback.

14. The control system of claim 13 , comprising the first sensor and the second sensor, wherein the first sensor is an outdoor discharge temperature sensor, the first operating parameter is the temperature of the refrigerant pressurized by a compressor of the HVAC system, the second sensor is an outdoor discharge pressure sensor, and the second operating parameter is the pressure of the refrigerant pressurized by the compressor.

15. The control system of claim 13 , comprising the first sensor and the second sensor, wherein the first sensor is an outdoor discharge pressure sensor, the first operating parameter is the pressure of the refrigerant pressurized by a compressor of the HVAC system, the second sensor is an outdoor discharge temperature sensor, and the second operating parameter is the temperature of the refrigerant pressurized by the compressor.

16. The control system of claim 13 , comprising the first sensor and the second sensor, wherein the first sensor is an outdoor suction pressure sensor, the first operating parameter is the pressure of the refrigerant on a suction side of a compressor of the HVAC system, the second sensor is an indoor evaporation pressure sensor, and the second operating parameter is the pressure of the refrigerant exiting an indoor coil of the HVAC system.

17. A control system for a heating, ventilation, and/or air conditioning (HVAC) system, comprising:

a plurality of sensors comprising an indoor evaporation pressure sensor and an outdoor suction pressure sensor; and

a controller configured to:

receive first feedback from the indoor evaporation pressure sensor, wherein the first feedback corresponds to a first value of a pressure of refrigerant exiting an indoor coil of the HVAC system;

receive second feedback from the outdoor suction pressure sensor, wherein the second feedback corresponds to a second value of the pressure of the refrigerant on a suction side of a compressor of the HVAC system; and

switch from operating the HVAC system to condition an air flow based on the first value to operating the HVAC system to condition the air flow based on the second value when the first feedback is unavailable.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2025
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
Reel/Frame 072298/0096 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2025
From: TYCO FIRE & SECURITY GMBH
To: JOHNSON CONTROLS LIGHT COMMERCIAL IP GMBH
Reel/Frame 070179/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2024
From: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
To: TYCO FIRE & SECURITY GMBH
Reel/Frame 067832/0947 →
NUNC PRO TUNC ASSIGNMENT Recorded Feb 4, 2022
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
Reel/Frame 058959/0764 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 6, 2020
From: ATCHISON, SHAUN B.; TICE, STEVEN A.; GRAJEDA-TREVIZO, NOEL A.; BOYD, ANDREW M.
To: JOHNSON CONTROLS TECHNOLOGY COMPANY
Reel/Frame 051743/0025 →