IP Library Granted Patent US 12,594,372
Granted Patent B2
US 12,594,372 · App. 16/691,675 · Granted Apr 7, 2026

Methods and systems for controlling aspiration flow rate

Inventor: Raphael Gordon (Ladera Ranch, CA)
Assignee: Alcon Inc.
A61M3/0208A61M1/73A61M1/74A61M1/77A61M3/0258A61M2205/103A61M2205/3334A61M2205/3379A61M2205/50
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,594,372
App. No.
16/691,675
Granted
Apr 7, 2026
Kind
B2
Abstract

Certain aspects of the present disclosure provide a surgical system comprising a pump motor configured to couple to a pump for pumping material through a probe, wherein the probe is connected to the pump through a connector. The surgical system also comprises a control module configured to determine a real-time flow rate through the probe and adjust a current pump rate of the pump to achieve a target flow rate, wherein the current pump rate is adjusted based on the real-time flow rate.

Claims (57)

1 . A surgical system comprising:

a pump motor configured to couple to a pump for pumping material through a probe, wherein the probe is connected to the pump through a connector; and

a control module configured to:

initiate operation of the pump at an initial pump rate;

determine a real-time inlet vacuum pressure associated with the pump;

determine a real-time pump efficiency of the pump based on the real-time inlet vacuum pressure;

determine a real-time flow rate through the probe based on a function of the initial pump rate, the real-time pump efficiency of the pump, and a volume per rotation of the pump; and

adjust the initial pump rate of the pump to achieve a target flow rate,

wherein the initial pump rate is adjusted based on the real-time flow rate.

2 . The surgical system of claim 1 , wherein the control module being configured to determine the real-time flow rate through the probe comprises the control module being configured to:

receive a signal from an initiation element to initiate operation of the pump at the initial pump rate; and

operate the pump at the initial pump rate.

3 . The surgical system of claim 2 , wherein:

the pump is an aspiration pump for aspirating the material through the probe.

4 . The surgical system of claim 1 , wherein the volume per rotation corresponds to a volume of material sealed within an active region of the pump.

5 . The surgical system of claim 1 , wherein the control module being configured to adjust the initial pump rate of the pump comprises the control module being configured to:

compare the real-time flow rate and the target flow rate;

upon determining that the real-time flow rate and the target flow rate are not within a threshold of each other, calculate a target pump rate based on a function of the real-time pump efficiency and the target flow rate; and

change the initial pump rate of the pump to the calculated target pump rate.

6 . The surgical system of claim 1 , wherein the control module being configured to adjust the initial pump rate of the pump comprises the control module being configured to:

calculate an amount to change the initial pump rate to achieve the target flow rate based on a difference between the real-time flow rate and the target flow rate; and

change the initial pump rate of the pump by the calculated amount.

7 . The surgical system of claim 1 , wherein the control module is further configured to keep the target flow rate constant during an operation of the pump.

8 . The surgical system of claim 1 , wherein the real-time inlet vacuum pressure associated with the pump is determined utilizing a sensor in a surgical cassette coupled to the pump.

9 . The surgical system of claim 1 , wherein the control module being configured to adjust the initial pump rate comprises the control module being configured to:

determine a target pump rate based on the function used to determine the real-time flow rate.

10 . A method of operating a pump, performed by a surgical system, for pumping material through a probe, comprising:

receiving a signal from an initiation element to initiate operation of the pump at an initial pump rate for pumping the material through the probe, wherein the probe is connected to the pump through a connector;

operating the pump at the initial pump rate;

determining a real-time inlet vacuum pressure associated with the pump;

determining a real-time pump efficiency of the pump based on the real-time inlet vacuum pressure;

determining a real-time flow rate through the probe based on a function of the initial pump rate, the real-time pump efficiency of the pump, and a volume per rotation of the pump; and

adjusting the initial pump rate of the pump to achieve a target flow rate, wherein the initial pump rate is adjusted based on the real-time flow rate.

11 . The method of claim 10 , wherein:

the pump is an aspiration pump for aspirating the material through the probe.

12 . The surgical system of claim 10 , wherein the volume per rotation corresponds to a volume of material sealed within an active region of the pump.

13 . The method of claim 10 , wherein adjusting the initial pump rate comprises: comparing the real-time flow rate and the target flow rate;

upon determining that the real-time flow rate and the target flow rate are not within a threshold of each other, calculating a target pump rate based on a function of the real-time pump efficiency of the pump and the target flow rate; and

changing the initial pump rate of the pump to the calculated target pump rate.

14 . The method of claim 10 , wherein adjusting the initial pump rate comprises:

calculating an amount to change the current initial pump rate to achieve the target flow rate based on a difference between the real-time flow rate and the target flow rate; and

changing the initial pump rate of the pump by the calculated amount.

15 . The method of claim 10 , wherein the adjusting further comprises:

keeping the target flow rate constant during the operation of the pump.

16 . The method of claim 10 , wherein the real-time inlet vacuum pressure associated with the pump is determined utilizing a sensor in a surgical cassette coupled to the pump.

17 . The method of claim 10 , wherein adjusting the initial pump rate of the pump to achieve the target flow rate comprises:

determining a target pump rate based on the function used to determine the real-time flow rate.

18 . A non-transitory computer readable medium having instructions stored thereon that, when executed by a surgical system, cause the surgical system to perform a method comprising:

receiving a signal from an initiation element to initiate operation of a pump at an initial pump rate for pumping material through a probe, wherein the probe is connected to the pump through a connector;

operating the pump at the initial pump rate;

determining a real-time inlet vacuum pressure associated with the pump;

determining a real-time pump efficiency of the pump based on the real-time inlet vacuum pressure;

determining a real-time flow rate through the probe based on a function of the initial pump rate, the real-time pump efficiency of the pump, and a volume per rotation of the pump; and

adjusting the initial pump rate of the pump to achieve a target flow rate, wherein the initial pump rate is adjusted based on the real-time flow rate.

19 . The non-transitory computer readable medium of claim 18 , wherein the real-time inlet vacuum pressure associated with the pump is determined utilizing a sensor in a surgical cassette coupled to the pump.

20 . The non-transitory computer readable medium of claim 18 , wherein the surgical system is further configured to execute the instructions to adjust the initial pump rate of the pump to achieve the target flow rate by:

determining a target pump rate based on the function used to determine the real-time flow rate.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2020
From: ALCON RESEARCH, LLC
To: ALCON INC.
Reel/Frame 052023/0700 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2020
From: GORDON, RAPHAEL
To: ALCON RESEARCH, LTD.
Reel/Frame 051781/0367 →
MERGER AND CHANGE OF NAME Recorded Feb 11, 2020
From: ALCON RESEARCH, LTD.; ALCON RESEARCH, LLC
To: ALCON RESEARCH, LLC
Reel/Frame 051781/0416 →
Continuity (2)
Provisional Application 62771282 · Nov 26, 2018
Related Publication 20200164116A1 · May 28, 2020
References Cited (20)
US 4108575A · Schal · 1978 [cited by examiner]
US 5733257A · Sternby · 1998 [cited by examiner]
US 6447441B1 · Yu · 2002 [cited by applicant]
US 8140274B2 · Gagel · 2012 [cited by examiner]
US 8790096B2 · Sorensen · 2014 [cited by applicant]
US 20020019607A1 · Bui · 2002 [cited by examiner]
US 20070217919A1 · Gordon · 2007 [cited by examiner]
US 20080114290A1 · King · 2008 [cited by examiner]
US 20080125697A1 · Gao · 2008 [cited by examiner]
US 20130267779A1 · Woolford · 2013 [cited by examiner]
US 20150045712A1 · Ninomiya et al. · 2015 [cited by applicant]
US 20170049952A1 · Jezierski · 2017 [cited by applicant]
US 20170224888A1 · Hickey · 2017 [cited by examiner]
US 20170326000A1 · Heeren · 2017 [cited by examiner]
US 20170354767A1 · Carr · 2017 [cited by examiner]
US 20180078159A1 · Edelman et al. · 2018 [cited by applicant]
GB 2367594B · 2002 [cited by applicant]
WO 9219851A2 · 1992 [cited by applicant]
WO 2004065763A2 · 2004 [cited by applicant]
WO 2012148750A1 · 2012 [cited by applicant]