Methods and systems for intelligent data collection for a production line

1. A monitoring system for data collection related to a production line of an industrial environment, the system comprising:

a data storage structured to store a plurality of data collection templates, each of the plurality of data collection templates comprising a data collection routine;

a data collector structured to interpret a plurality of detection values that correspond to a plurality of input channels, wherein the plurality of detection values is obtained according to a data collection routine corresponding to a selected one of the plurality of data collection templates;

wherein the data storage is further structured to store at least a portion of the plurality of detection values;

a data analysis circuit structured to interpret at least a subset of the detection values to determine a state value corresponding to one of a process or a component of the production line; and

an expert system circuit structured to perform a data collection modification by performing one of:

adjusting the data collection routine corresponding to the selected one of the plurality of data collection templates; or

selecting a different one of the plurality of data collection templates.

2. The system of claim 1 , wherein the expert system circuit is further structured to perform the data collection modification in response to at least a subset of the detection values and the state value.

3. The system of claim 2 , wherein the state value comprises a production output of the production line.

4. The system of claim 2 , wherein the state value comprises a production quality of the production line.

5. The system of claim 2 , wherein the state value comprises a resource utilization of the production line.

6. The system of claim 2 , wherein the state value comprises an event related to the production line.

7. The system of claim 6 , wherein the event comprises at least one of: a completion of a production stage; an off-nominal operation event; or a component failure event.

8. The system of claim 2 , wherein performing the data collection modification comprises modifying a data collection band of the data collection routine corresponding to the selected one of the plurality of data collection templates.

9. The system of claim 8 , further comprising a graphical user interface structured to allow a user to set a parameter of the data collection band, wherein the parameter is one of a frequency range for collection or a granularity for collection.

10. The system of claim 9 , wherein the modifying the data collection band comprises providing a data collection band recommendation to the graphical user interface, and modifying the data collection band in response to a user input on the graphical user interface.

11. The system of claim 1 , wherein at least one of the plurality of data collection templates comprises a hierarchical template.

12. The system of claim 1 , further comprising a graphical user interface structured to allow a user to identify a set of sensors among a larger set of available sensors for collection by the data collector.

13. The system of claim 1 , further comprising a graphical user interface structured to allow a user to select from a list of component parts of the production line for establishing smart-band monitoring of the selected component part of the production line.

14. A method for monitoring a production line of an industrial environment, the method comprising:

accessing a plurality of stored data collection templates, each of the plurality of data collection templates comprising a data collection routine;

selecting one of the plurality of data collection templates;

interpreting a plurality of detection values according to the selected one of the plurality of data collection routines;

interpreting at least a subset of the detection values to determine a state value corresponding to one of a process or a component of the industrial process; and

performing a data collection modification by performing one of:

adjusting the data collection routine corresponding to the selected one of the plurality of data collection templates; or

selecting a different one of the plurality of data collection templates.

15. The method of claim 14 , performing the data collection modification in response to at least a subset of the detection values and the state value.

16. The method of claim 15 , wherein performing the data collection modification comprises modifying a data collection band of the data collection routine corresponding to the selected one of the plurality of data collection templates.

17. The method of claim 16 , further comprising providing a graphical user interface to a user, and accepting a user input on the graphical user interface to allow the user to set a parameter of the data collection band.

18. The method of claim 17 , wherein the modifying the data collection band comprises providing a data collection band recommendation to the graphical user interface, and modifying the data collection band in response to a user input on the graphical user interface.

19. The method of claim 14 , wherein at least one of the plurality of data collection templates comprises a hierarchical template.

20. The method of claim 14 , further comprising providing a graphical user interface to a user, and accepting a user input on the graphical user interface to allow the user to identify a set of sensors among a larger set of available sensors for data collection.

21. The method of claim 14 , further comprising providing a graphical user interface to a user, and accepting a user input on the graphical user interface to allow the user to select from a list of component parts of the production line for establishing smart-band monitoring of the selected component part of the production line.