IP Library Granted Patent US 11,329,590
Granted Patent B2
US 11,329,590 · App. 16/701,608 · Granted May 10, 2022

Current-sourced motor drive control for AC motors

Inventors: Timothy M. Pullen (Carnation, WA); John Fayia Bangura (Waxhaw, NC)
Assignee: Astronics Advanced Electronic Systems Corp.
H02P27/06H02P23/14H02P27/047
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Quick Facts
Patent No.
US 11,329,590
App. No.
16/701,608
Granted
May 10, 2022
Kind
B2
Abstract

A current sourced control topology is provided for an AC motor controller that eliminates many of the problems associated with prior art motor controllers that use voltage source inverter (VSI) technologies. By controlling the output of AC current sources such as synchronously controlled down converters to directly drive each motor phase, significant efficiency gains and a reduction in electromagnetic interference is achievable.

Claims (27)

1. A controller for a multi-phase AC motor having a number of windings, said controller comprising:

a plurality of AC current sources, a number of AC current sources equal to the number of windings, each coupled to a different winding to supply sinusoidal current thereto;

control logic coupled to the plurality of AC current sources, said control logic generating sinusoidal voltage references of a common variable frequency at the respective inputs of each of the AC current sources that drive its connected winding with sinusoidal AC current at a specified phase and variable amplitude of the common variable frequency; and

a voltage-to-frequency converter coupled with the control logic and receiving a variable ramp voltage as input.

2. The controller of claim 1 , wherein the plurality of AC current sources comprise linear current amplifiers.

3. The controller of claim 1 , wherein the control logic comprises clock logic and switched capacitor filters for generating said sinusoidal voltage references.

4. The controller of claim 3 , wherein a voltage to frequency converter is connected to the input of the clock logic to generate a plurality of clock signals having different phases.

5. The controller of claim 4 , wherein said clock signals are input to the switched capacitor filters to generate said sinusoidal voltage references.

6. The controller of claim 1 , further including a phase lock loop to lock the phase of induced voltage generated by the AC motor to the phase of the sinusoidal AC current output from one of the plurality of AC current sources.

7. A controller for a three-phase AC induction motor having three stator windings, said controller comprising:

three AC current sources, each coupled to a different one of said stator windings to supply sinusoidal current thereto;

control logic coupled to the three AC current sources, said control logic generating sinusoidal voltage references of a common variable frequency that are coupled to the respective inputs of each AC current source, thereby controlling each AC current source to drive its coupled winding with sinusoidal AC current at a specified phase and variable amplitude of the common variable frequency; and

a voltage-to-frequency converter coupled with the control logic and receiving a variable ramp voltage as input.

8. The controller of claim 7 , wherein the AC current sources comprise linear current amplifiers.

9. The controller of claim 7 , wherein the control logic comprises clock logic and switched capacitor filters for generating said sinusoidal voltage reference.

10. The controller of claim 9 , wherein a voltage to frequency converter is coupled to the input of the clock logic to generate a plurality of clock signals having phases that are shifted 120 degrees relative to each other.

11. The controller of claim 10 , wherein said phase shifted clock signals are input to the switched capacitor filters to generate said sinusoidal voltage references.

12. The controller of claim 10 , further including a phase locked loop to lock the phase of the motor's induced voltage to the phase of the sinusoidal current output from one of the plurality of AC current sources.

13. A method for controlling a three-phase AC motor, said three phase AC motor having three windings comprising the steps of:

coupling an AC current source to each winding to supply a sinusoidal current to the winding;

generating sinusoidal voltage references at different voltage levels and phases; and

coupling said sinusoidal voltage references to each of said AC current sources to drive each of the current sources to output a variable current at a specific phase and at a variable frequency, so as to control the operation of the three phase motor,

wherein the sinusoidal current is supplied to each winding without pulse width modulation switching of a DC link voltage.

14. The method of claim 13 , wherein the step of coupling an AC current source further comprises coupling a linear current amplifier.

15. The method of claim 13 , wherein the generating step further comprises using clock logic and switched capacitor filters to generate the sinusoidal voltage references.

16. The method of claim 15 , wherein the generating step further comprises using a voltage to frequency converter to generate clocks with different phases from the clock logic.

17. The method of claim 13 , wherein an induced voltage generated by the three-phase motor is phase locked to one of the currents output from the current sources.

Assignments (9)
SECURITY INTEREST Recorded Nov 13, 2025
From: ASTRONICS CORPORATION; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS TEST SYSTEMS INC.; ASTRONICS AEROSAT CORPORATION; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; PECO, INC.; DIAGNOSYS INC.
To: HSBC BANK USA, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 073580/0550 →
RELEASE OF SECURITY INTEREST Recorded Oct 23, 2025
From: HSBC BANK USA, NATIONAL ASSOCIATION, AS AGENT
To: ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; ASTRONICS AEROSAT CORPORATION; ASTRONICS CORPORATION; PECO, INC.; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS TEST SYSTEMS INC.; DIAGNOSYS INC.; LUMINESCENT SYSTEMS, INC.
Reel/Frame 073227/0325 →
RELEASE OF SECURITY INTEREST Recorded Dec 4, 2024
From: HSBC BANK USA, N.A., AS AGENT
To: ASTRONICS CORPORATION; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS AEROSAT CORPORATION; ASTRONICS TEST SYSTEMS INC.; LUMINESCENT SYSTEMS, INC.; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; PECO, INC.; DIAGNOSYS INC.
Reel/Frame 069491/0184 →
RELEASE OF SECURITY INTEREST Recorded Jul 12, 2024
From: GREAT ROCK CAPITAL PARTNERS MANAGEMENT, LLC
To: ASTRONICS AEROSAT CORPORATION; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; PECO, INC.; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS CORPORATION; ASTRONICS TEST SYSTEMS INC.; DIAGNOSYS INC.; LUMINESCENT SYSTEMS, INC.
Reel/Frame 068311/0938 →
SECURITY INTEREST Recorded Jul 11, 2024
From: ASTRONICS CORPORATION; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS AEROSAT CORPORATION; ASTRONIC TEST SYSTEMS INC.; LUMINESCENT SYTEMS, INC.; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; PECO, INC.; DIAGNOSYS INC.
To: HSBC BANK USA, N.A.
Reel/Frame 068283/0900 →
SECURITY INTEREST Recorded Jan 20, 2023
From: ASTRONICS CUSTOM CONTROL CONCEPTS INC.; ASTRONICS DME LLC; ASTRONICS CORPORATION; LUMINESCENT SYSTEMS, INC.; ASTRONICS TEST SYSTEMS INC.; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; ASTRONICS AEROSAT CORPORATION; PECO, INC.; DIAGNOSYS INC.
To: GREAT ROCK CAPITAL MANAGEMENT, LLC
Reel/Frame 062444/0836 →
SECURITY INTEREST Recorded Jan 20, 2023
From: ASTRONICS AEROSTAT CORPORATION; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; ASTRONICS CORPORATION; PECO, INC.; ASTRONICS ADVANCED ELECTRONICS SYSTEMS CORP.; ASTRONICS TEST SYSTEMS INC.; DIAGNOSYS INC.; LUMINESCENT SYSTEMS, INC.
To: HSBC BANK USA, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 062445/0342 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2020
From: PULLEN, TIMOTHY M.
To: ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.
Reel/Frame 051432/0687 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2020
From: BANGURA, JOHN FAYIA
To: ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.
Reel/Frame 051435/0378 →