IP Library Granted Patent US 11,319,486
Granted Patent B2
US 11,319,486 · App. 16/704,477 · Granted May 3, 2022

Ceramic complex light emitting device using the same, and method for producing ceramic complex

Inventors: Masaki Kondo (Tokushima, JP); Shozo Taketomi (Tokushima, JP); Takafumi Sumie (Anan, JP); Seigo Sunagawa (Anan, JP); Hirofumi Ooguri (Komatsushima, JP)
Assignee: NICHIA CORPORATION
C09K11/7706C01F17/34C04B35/117C04B35/44C04B35/50C04B35/64C09K11/7774G03B21/204C01P2002/30C01P2006/60C04B2235/3217C04B2235/3222C04B2235/3224C04B2235/664C04B2235/77C04B2235/94C04B2235/9653
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Quick Facts
Patent No.
US 11,319,486
App. No.
16/704,477
Granted
May 3, 2022
Kind
B2
Abstract

A ceramic complex that has improved optical characteristics including luminous efficiency is provided. A method for producing a ceramic complex, including: preparing a molded body containing rare earth aluminum garnet fluorescent material, aluminum oxide, and lutetium oxide, and having a content of the rare earth aluminum garnet fluorescent material in a range of 15% by mass or more and 50% by mass or less, and a content of the lutetium oxide in a range of 0.2% by mass or more and 4.5% by mass or less, based on the total amount of the rare earth aluminum garnet fluorescent material, the aluminum oxide, and the lutetium oxide; and calcining the molded body in an air atmosphere to provide a ceramic complex having a relative density in a range of 90% or more and less than 100%.

Claims (16)

1. A ceramic complex comprising a rare earth aluminum garnet fluorescent material, aluminum oxide, and lutetium oxide, having a content of the rare earth aluminum garnet fluorescent material in a range of 15% by mass or more and 50% by mass or less, and a content of the lutetium oxide in a range of 0.2% by mass or more and 4.5% by mass or less, based on a total amount of the rare earth aluminum garnet fluorescent material, the aluminum oxide, and the lutetium oxide as 100% by mass.

2. The ceramic complex according to claim 1 , wherein the rare earth aluminum garnet fluorescent material has a composition represented by the following formula (I):

( Ln 1-a Ce a ) 3 (Al c Ga b ) 5 O 12   (I)

wherein Ln represents at least one rare earth element selected from the group consisting of Y, Gd, Lu, and Tb, and a, b, and c each satisfy 0<a≤0.022, 0≤b≤0.4, 0<c≤1.1, and 0.9≤b+c≤1.1.

3. The ceramic complex according to claim 1 , wherein the ceramic complex has a plate-like body that comprises a first principal surface serving as an incident surface of light and a second principal surface serving as an outgoing surface of light, which is positioned on an opposite side to the first principal surface, and a plate thickness of the plate-like body is in a range of 90 μm or more and 300 μm or less.

4. The ceramic complex according to claim 3 , wherein a ratio of a light diameter of outgoing light emitted from the second principal surface to a light diameter of incident light to be allowed to enter the first principal surface is in a range of 0.4 or more and less than 1.0.

5. A projector comprising the ceramic complex according to claim 1 , and an excitation light source including a semiconductor laser.

6. A method for producing a ceramic complex, comprising:

preparing a molded body containing rare earth aluminum garnet fluorescent material, aluminum oxide, and lutetium oxide, and having a content of the rare earth aluminum garnet fluorescent material in a range of 15% by mass or more and 50% by mass or less, and a content of the lutetium oxide in a range of 0.2% by mass or more and 4.5% by mass or less, based on the total amount of the rare earth aluminum garnet fluorescent material, the aluminum oxide, and the lutetium oxide as 100% by mass; and

calcining the molded body in an air atmosphere to obtain a ceramic complex having a relative density in a range of 90% or more and less than 100%.

7. The method for producing a ceramic complex according to claim 6 , wherein a temperature in calcining is in a range of 1,400° C. or more and 1,800° C. or less.

8. The method for producing a ceramic complex according to claim 6 , further comprises: subjecting the ceramic complex to an annealing treatment in a reducing atmosphere, after calcining.

9. The method for producing a ceramic complex according to claim 8 , wherein a temperature in the annealing treatment is in a range of 1,000° C. or more and 1,600° C. or less.

10. The method for producing a ceramic complex according to claim 6 , wherein the rare earth aluminum garnet fluorescent material has a composition represented by the following formula (I):

( Ln 1-a Ce a ) 3 (Al c Ga b ) 5 O 12   (I)

wherein Ln represents at least one rare earth element selected from the group consisting of Y, Gd, Lu, and Tb, and a, b, and c each satisfy 0<a≤0.022, 0≤b≤0.4, 0<c≤1.1, and 0.9≤b+c≤1.1.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 5, 2019
From: KONDO, MASAKI; TAKETOMI, SHOZO; SUMIE, TAKFUMI; SUNAGAWA, SEIGO; OOGURI, HIROFUMI
To: NICHIA CORPORATION
Reel/Frame 051192/0032 →
Priority Claims (1)
JP JP2018-230118 · Dec 7, 2018 · national
Continuity (1)
Related Publication 20200181487A1 · Jun 11, 2020
Cited By (2)
US 12,342,665 US 12,371,383