IP Library Granted Patent US 11,179,247
Granted Patent B2
US 11,179,247 · App. 16/705,556 · Granted Nov 23, 2021

Intervertebral implants

Inventors: Samuel Jebsen (Arvada, CO); Ryan Watson (Boulder, CO); Marc Bereau (Saint-Andre-les-Vergers, FR); Edouard Jouan (Lavau, FR)
Assignee: Zimmer Biomet Spine, Inc.
A61F2/447A61F2002/3092A61F2002/3093A61F2002/30281A61F2002/30433
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Quick Facts
Patent No.
US 11,179,247
App. No.
16/705,556
Granted
Nov 23, 2021
Kind
B2
Abstract

An interbody implant can comprise a cage and a porous structure. The cage can comprise an anterior segment, a medial segment, a posterior segment and a lateral segment contiguously connected to each other to define an interior space. The porous structure can be located in the interior space and can be bounded by the cage. The porous structure can comprise opposed superior and inferior surfaces exposed through the cage, an internal cavity located in an interior of the porous structure, and a plurality of ports connecting the internal cavity to the superior and inferior surfaces. A superior-inferior stiffness of the interbody implant can be defined by the porous structure. The porous structure can be compressed within a patient by movement of the spine to biologically stimulate bone growth in vertebrae adjacent the interbody implant. The implant can be configured for lateral, anterior and posterior insertion at different spine levels.

Claims (51)

1. An interbody implant comprising:

a first cage comprising an anterior segment, a medial segment, a posterior segment and a lateral segment contiguously connected to each other to define an interior space; and

a porous structure located in the interior space and bounded by the cage, the porous structure comprising:

opposed superior and inferior surfaces exposed through the first cage;

an internal cavity located in an interior of the porous structure; and

a plurality of ports connecting the internal cavity to the superior and inferior surfaces.

2. The interbody implant of claim 1 , wherein the porous structure further comprises an anterior-posterior opening into the internal cavity.

3. The interbody implant of claim 2 , wherein:

the anterior-posterior opening is located on an anterior surface of the porous structure; and

the porous structure further comprises a posterior surface including a plurality of ports.

4. The interbody implant of claim 1 , further comprising a porous support wall extending across the internal cavity in a superior-inferior direction.

5. The interbody implant of claim 4 , wherein the support wall is located at a medial-lateral center of the interbody implant.

6. The interbody implant of claim 1 , wherein:

the plurality of ports comprise a plurality of hexa-lobular openings extending from an exterior of the porous structure to the internal cavity; and

each of the plurality of ports comprises a cross-sectional area larger than a pore size of the porous structure.

7. The interbody implant of claim 1 , wherein the porous structure comprises a plurality of ligaments defining open spaces therebetween, the ligaments forming a matrix of continuous channels having no dead ends, wherein the first cage is fabricated from a solid metal material and the porous structure is fabricated from a porous metal material and has a porosity mimicking that of natural bone.

8. The interbody implant of claim 1 , further comprising a second cage having anterior, medial, posterior and lateral segments contiguously connected to each other to define an additional interior space, wherein the porous structure is located within the additional interior space.

9. The interbody implant of claim 8 , wherein the first cage and the second cage are uncoupled in a superior-inferior direction.

10. The interbody implant of claim 9 , further comprising a threaded socket located on a medial or lateral side of the interbody implant, the threaded socket having a superior portion located on the first cage and an inferior portion located on the second cage.

11. The interbody implant of claim 8 , further comprising a wedge structure located on an end of the interbody implant, wherein the wedge structure comprises opposing tapered surfaces that form a thinnest portion of the interbody implant in a superior-inferior direction.

12. The interbody implant of claim 8 , wherein:

the first cage defines a superior-most surface of the interbody implant flush with a superior-most portion of the porous structure; and

the second cage defines an inferior-most surface of the interbody implant flush with an inferior-most portion of the porous structure.

13. The interbody implant of claim 12 , wherein the interbody implant defines an angle between the superior-most surface and the inferior-most surface, wherein the angle is in the range of approximately six degrees to approximately thirty degrees.

14. The interbody implant of claim 8 , wherein:

the anterior segments of the first and second cages are curved so that an anterior side of the interbody implant is convex;

the posterior segments of the first and second cages are curved so that a posterior side of the interbody implant is concave; and

a superior surface of the porous structure is curved.

15. The interbody implant of claim 14 , wherein the first cage and the second cage are connected by a socket, wherein the socket comprises a swivel coupling comprising:

a superior wall having a bore;

an inferior wall having a bore;

a first longitudinal surface connecting the superior and inferior walls; and

a second longitudinal surface connecting the superior and inferior walls;

wherein the first and second longitudinal surfaces are disposed at an angle to each other.

16. The interbody implant of claim 14 , wherein the interbody implant defines an insertion end and a coupling end and the first cage and the second cage are joined at the insertion end and the coupling end, wherein the first cage and the second cage are angled toward each other at the insertion end of the interbody implant and the first cage and the second cage come together at a rounded tip at the insertion end.

17. The interbody implant of claim 16 , wherein the insertion end comprises a pyramid and the coupling end includes a socket, wherein the insertion end is thicker than the coupling end.

18. The interbody implant of claim 14 , further comprising a socket piece embedded into the porous structure, wherein the socket piece is connected to the first cage and the second cage.

19. The interbody implant of claim 1 , wherein a superior-inferior stiffness of the interbody implant is defined by the porous structure.

20. The interbody implant of claim 1 , wherein the first cage comprises 15% by volume of the interbody implant.

21. An intervertebral implant for lateral insertion, the intervertebral implant comprising:

a porous structure formed of a porous material, the porous structure shaped to define:

an interior cavity; and

a plurality of longitudinal passages extending through the porous structure to intersect the internal cavity;

a first cerclage cage horizontally surrounding the porous structure; and

a second cerclage cage horizontally surrounding the porous structure uncoupled from the first cerclage cage such that a longitudinal stiffness of the intervertebral implant is defined by the porous structure.

22. The intervertebral implant of claim 21 , wherein the porous structure comprises:

a superior panel including a plurality of openings extending through the superior panel to partially define the plurality of longitudinal passages;

an inferior panel including a plurality of openings extending through the inferior panel to partially define the plurality of longitudinal passages; and

a middle panel separating the superior panel and the inferior panel to define the interior cavity.

23. The intervertebral implant of claim 21 , wherein the first cerclage cage and the second cerclage cage include ramped end portions to provide the intervertebral implant with a wedge-shaped insertion end.

24. The intervertebral implant of claim 21 , wherein the first cerclage cage and the second cerclage cage each include a partial coupling socket that together form a socket configured to receive an insertion tool.

Assignments (6)
CHANGE OF NAME Recorded Dec 24, 2024
From: ZIMMER BIOMET SPINE, INC.
To: ZIMMER BIOMET SPINE, LLC
Reel/Frame 069772/0121 →
CHANGE OF NAME Recorded Dec 24, 2024
From: ZIMMER BIOMET SPINE, LLC
To: HIGHRIDGE MEDICAL, LLC
Reel/Frame 069772/0248 →
RELEASE OF SECURITY INTEREST Recorded Apr 2, 2024
From: JPMORGAN CHASE BANK, N.A.
To: EBI, LLC; ZIMMER BIOMET SPINE, LLC (F/K/A ZIMMER BIOMET SPINE, INC.)
Reel/Frame 066973/0833 →
GRANT OF A SECURITY INTEREST -- PATENTS Recorded Apr 1, 2024
From: ZIMMER BIOMET SPINE, LLC; EBI, LLC
To: CERBERUS BUSINESS FINANCE AGENCY, LLC
Reel/Frame 066970/0806 →
SECURITY INTEREST Recorded Mar 2, 2022
From: BIOMET 3I, LLC; EBI, LLC; ZIMMER BIOMET SPINE, INC.; ZIMMER DENTAL INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 059293/0213 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2019
From: JEBSEN, SAMUEL; WATSON, RYAN; BEREAU, MARC; JOUAN, EDOUARD
To: ZIMMER BIOMET SPINE, INC.
Reel/Frame 051224/0373 →
Cited By (1)
US 12,678,296