IP Library Granted Patent US 11,000,838
Granted Patent B2
US 11,000,838 · App. 16/705,713 · Granted May 11, 2021

ASC with platinum group metal in multiple layers

Inventors: Neil Greenham (Royston, GB); Jing Lu (Wayne, PA); Andrew Newman (Royston, GB)
B01J29/76B01D53/9418B01D53/9436B01D53/9468B01D53/9472B01J23/42B01J29/40B01J29/44B01J29/72B01J29/723B01J35/0006B01J35/04B01J37/0215B01J37/0236B01J37/0244B01J37/0246B01J37/0248B01J37/08F01N3/2066F01N3/28F01N13/0097B01D2255/1021B01D2255/20738B01D2255/20761B01D2255/50B01D2255/9022B01D2255/9032B01D2255/9035F01N2510/063F01N2570/14F01N2570/18
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Quick Facts
Patent No.
US 11,000,838
App. No.
16/705,713
Granted
May 11, 2021
Kind
B2
Abstract

A catalytic article for treating an exhaust gas stream containing particulate matter, hydrocarbons, CO, and ammonia, the article may include: (a) a substrate having an inlet end and an outlet end defining an axial length; (b) a first catalyst coating including: 1) a platinum group metal distributed on a molecular sieve, and 2) a base metal distributed on a molecular sieve; and (c) a second catalyst coating including: 1) a platinum group metal distributed on a molecular sieve, and 2) a base metal distributed on a molecular sieve.

Claims (30)

1. A catalytic article for treating an exhaust gas stream containing particulate matter, hydrocarbons, CO, and ammonia, the article comprising:

a. a substrate having an inlet end and an outlet end defining an axial length;

b. a first catalyst coating including: 1) a platinum group metal distributed on a molecular sieve, and 2) a base metal distributed on a molecular sieve;

c. a second catalyst coating including: 1) a platinum group metal distributed on a molecular sieve, and 2) a base metal distributed on a molecular sieve,

wherein the first coating includes a higher platinum group metal loading than the second coating.

2. The catalytic article of claim 1 , wherein

a. the first catalyst coating covers the entire axial length of the substrate; and

b. the second catalyst coating covers the entire axial length of the substrate and overlaps the first catalyst coating.

3. The catalytic article of claim 1 , wherein the molecular sieve in the first and/or second coating comprises a zeolite.

4. The catalytic article of claim 1 , wherein the base metal in the first and/or second coating comprises copper, iron, or a combination thereof.

5. The catalytic article of claim 1 , wherein the first coating and second coating each comprise platinum distributed on a zeolite and copper distributed on a zeolite.

6. The catalytic article of claim 1 , wherein first coating comprises a platinum group metal loading of about 0 g/ft 3 to about 10 g/ft 3 ; or about 1 g/ft 3 to about 5 g/ft 3 .

7. The catalytic article of claim 1 , wherein the second coating comprises a platinum group metal of about 0 g/ft 3 to about 5 g/ft 3 ; or about 1 g/ft 3 to about 3 g/ft 3 .

8. The catalytic article of claim 1 , wherein the weight ratio of platinum group metal in the first coating to the platinum group metal in the second coating is from about 20:1 to about 1:1; about 10:1 to about 1:1; about 6:1 to about 1:1; about 3:1 to about 1:1; or about 3:0.5 to about 1:1.

9. The catalyst article of claim 1 , wherein the substrate comprises an extruded SCR.

10. An emissions treatment system comprising:

a. a diesel engine emitting an exhaust stream including particulate matter, NOx, and carbon monoxide;

b. an SCR catalyst;

c. a catalytic article (“the ASC”) downstream of the SCR catalyst, the catalytic article comprising:

i. a substrate having an inlet end and an outlet end defining an axial length;

ii. a first catalyst coating including: 1) a platinum group metal distributed on a molecular sieve, and 2) a base metal distributed on a molecular sieve;

iii. a second catalyst coating including: 1) a platinum group metal distributed on a molecular sieve, and 2) a base metal distributed on a molecular sieve.

11. The system of claim 10 , wherein the SCR catalyst is close-coupled with the ASC.

12. The system of claim 10 , wherein the SCR catalyst and the ASC catalyst are located on a single substrate, and the SCR catalyst is located on an inlet side of the substrate and the ASC catalyst is located on the outlet side of the substrate.

13. A method of reducing emissions from an exhaust stream, comprising contacting the exhaust stream with the catalyst article of claim 1 .

14. A catalytic article for treating an exhaust gas stream containing particulate matter, hydrocarbons, CO, and ammonia, the article comprising:

a. a substrate having an inlet end and an outlet end defining an axial length;

b. a first catalyst coating including: 1) a platinum group metal distributed on a molecular sieve, and 2) a base metal distributed on a molecular sieve;

c. a second catalyst coating including: 1) a platinum group metal distributed on a molecular sieve, and 2) a base metal distributed on a molecular sieve,

wherein the substrate comprises an extruded SCR.

Assignments (2)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 074703/0733 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2021
From: GREENHAM, NEIL; LU, JING; NEWMAN, ANDREW
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 058360/0379 →
Continuity (3)
Continuation 15938202 · Mar 28, 2018
Provisional Application 62478147 · Mar 29, 2017
Related Publication 20200215520A1 · Jul 9, 2020