IP Library Granted Patent US 11,243,158
Granted Patent B2
US 11,243,158 · App. 16/706,211 · Granted Feb 8, 2022

Determining presence of internal corrosion within a rotor blade by measuring magnetic characteristic(s)

Inventors: Xuan Liu (Glastonbury, CT); Zhong Ouyang (Glastonbury, CT); Andrew DeBiccari (North Branford, CT); Nicholas M. LoRicco (Agawam, MA); William J. Brindley (Hebron, CT); Kathryn Macauley (Glastonbury, CT); Christopher J. Bischof (Southlake, TX)
Assignee: Raytheon Technologies Corporation
G01N17/04B64D27/12B64F5/60G01R33/1223
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Quick Facts
Patent No.
US 11,243,158
App. No.
16/706,211
Granted
Feb 8, 2022
Kind
B2
Abstract

A method is provided that involves rotational equipment that includes a case and a first rotor blade within the case. During the method, a probe is arranged within the case adjacent the first rotor blade. A magnetic characteristic of the first rotor blade is measured using the probe. Presence of internal corrosion within the first rotor blade is determined based on the measured magnetic characteristic.

Claims (41)

1. A method involving rotational equipment that includes a case and a first rotor blade within the case, the method comprising:

arranging a probe within the case adjacent the first rotor blade;

measuring relative magnetic permeability of the first rotor blade using the probe; and

determining presence of internal corrosion within the first rotor blade based on the measured relative magnetic permeability.

2. The method of claim 1 , further comprising providing a magnetometer that comprises the probe.

3. The method of claim 1 , wherein

the probe is located adjacent a leading edge of the first rotor blade; and

the measuring comprises measuring the relative magnetic permeability of at least a portion of the first rotor blade along the leading edge.

4. The method of claim 1 , wherein

the probe is located adjacent a trailing edge of the first rotor blade; and

the measuring comprises measuring the relative magnetic permeability of at least a portion of the first rotor blade along the trailing edge.

5. The method of claim 1 , further comprising comparing the measured relative magnetic permeability to a threshold to determine the presence of internal corrosion within the first rotor blade.

6. The method of claim 1 , further comprising determining that the first rotor blade is suitable for continued service where the measured relative magnetic permeability is less than a threshold.

7. The method of claim 1 , further comprising determining that the first rotor blade is not suitable for continued service where the measured relative magnetic permeability is greater than a threshold.

8. The method of claim 1 , further comprising:

rotating a rotor of the rotational equipment at least until a second rotor blade is adjacent the probe;

measuring a second relative magnetic permeability of the second rotor blade using the probe; and

determining presence of internal corrosion within the second rotor blade based on the measured second relative magnetic permeability.

9. The method of claim 1 , wherein the internal corrosion comprises corrosion within an internal passage of the first rotor blade.

10. The method of claim 1 , wherein the rotational equipment is a gas turbine engine.

11. The method of claim 10 , wherein the gas turbine engine is installed with an aircraft during the measuring of the relative magnetic permeability of the first rotor blade.

12. The method of claim 1 , wherein the first rotor blade is configured as a turbine blade.

13. The method of claim 1 , further comprising

moving the probe along the first rotor blade;

measuring relative magnetic permeabilities at different regions along the first rotor blade using the probe; and

determining presence of internal corrosion within the first rotor blade at one or more of the different regions based on the measured relative magnetic permeabilities.

14. An inspection method for rotational equipment that includes a case and a rotor within the case, the inspection method comprising:

arranging a probe within the case adjacent the rotor;

rotating the rotor about an axis, wherein the rotor includes an array of rotor blades;

measuring relative magnetic permeability for each rotor blade in the array of rotor blades using the probe; and

determining whether or not there is internal corrosion within each rotor blade in the array of rotor blades based on the measured relative magnetic permeability.

15. The inspection method of claim 14 , further comprising further inspecting a first rotor blade in the array of rotor blades where the first rotor blade was determined to have internal corrosion.

16. The inspection method of claim 14 , wherein

the rotational equipment is a gas turbine engine for an aircraft propulsion system; and

the gas turbine engine is configured on wing during the measuring of the relative magnetic permeability.

17. The inspection method of claim 14 , wherein the probe is part of a magnetometer.

18. An inspection method for rotational equipment that includes a case and a first rotor blade within the case, the inspection method comprising:

arranging a magnetometer within the case adjacent the first rotor blade;

measuring magnetic permeability of the first rotor blade using the magnetometer; and

identifying presence of internal corrosion within the first rotor blade based on the measured magnetic permeability.

19. The inspection method of claim 18 , wherein a probe of the magnetometer is connected to an end of a borescope tool.

Assignments (4)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING ON THE ADDRESS 10 FARM SPRINGD ROAD FARMINGTONCONNECTICUT 06032 PREVIOUSLY RECORDED ON REEL 057190 FRAME 0719. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT SPELLING OF THE ADDRESS 10 FARM SPRINGS ROAD FARMINGTON CONNECTICUT 06032. Recorded Aug 19, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057226/0390 →
CHANGE OF NAME Recorded Aug 16, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057190/0719 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2020
From: LIU, XUAN; OUYANG, ZHONG; DEBICCARI, ANDREW; LORICCO, NICHOLAS M.; BRINDLEY, WILLIAM J.; MACAULEY, KATHRYN; BISCHOF, CHRISTOPHER J.
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 052203/0372 →
Continuity (1)
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