Methods and systems for constructing or retrofitting electromagnetically shielded facilities
Electromagnetically shielding an enclosable structure having a floor, walls, a ceiling, and at least one closeable opening by applying a shielding wallcovering to at least a portion of one of the walls and applying a second type of shielding material to at least a portion of the enclosable structure, wherein the second type of shielding material differs from the shielding wallcovering. The shielding wall covering is wallpaper comprising a metal-coated broad good and a resin. Other types of shielding material may include a transparent, shielding window covering such as NiCVD coated screen of woven silk fibers; shielded flooring such as a layered combinations of Kevlar non-woven as a base layer, nickel-coated non-woven layers, and a PCF toughened polymer; and a transition shielding strip made of a base layer of the shielding wallpaper with a PCF toughened polymer coating over a portion of the strip.
1. A method for electromagnetically shielding a building structure having a plurality of walls connected to define an enclosed volume, the method for electromagnetically shielding the building structure comprising the steps of:
preparing an electromagnetically shielding wallpaper for connection to at least one of the plurality of walls, the electromagnetically shielding wallpaper comprising:
a non-metallic, porous substrate core;
a metal-CVD (chemical vapor deposition) coating of the non-metallic, porous substrate core forming a metal-CVD coated substrate core that is porous and has continuous and isotropic electrical conductivity; and
impregnating a resin into the metal-CVD coated substrate core to seal the metal-CVD coating from corrosion; and
applying the electromagnetically shielding wallpaper to the at least one of the plurality of walls in adhering engagement.
2. The method for electromagnetically shielding a building structure of claim 1 , wherein the electromagnetically shielding wallpaper further comprises an obverse layer of the resin, a reverse layer of the resin, and an adhering layer attached to the reverse layer of the resin, the adhesive layer being at least one of a wallpaper paste, an adhesive film, and a resinous penetrating adhesive, and wherein the step of applying the electromagnetically shielding wallpaper to the at least one of the plurality of walls in adhering engagement comprises applying the adhesive layer to the at least one of the plurality of walls in adhering engagement.
3. The method for electromagnetically shielding a building structure of claim 1 , wherein the resin is a hardening resin and the step of preparing an electromagnetically shielding wallpaper for connection to at least one of the plurality of walls comprises impregnating the metal-CVD coated substrate core with the hardening resin while still wet to form an obverse layer and a reverse layer of the hardening resin on opposite sides of the metal-CVD coated substrate core, and the step of applying the electromagnetically shielding wallpaper to the at least one of the plurality of walls in adhering engagement comprises applying the reverse layer while still wet to the at least one of the plurality of walls to dry into an adhering engagement.
4. The method for electromagnetically shielding a building structure of claim 1 , wherein the electromagnetically shielding wallpaper is made in sheets and each sheet has edges, the step of applying the electromagnetically shielding wallpaper comprises the steps of overlapping adjacent sheets to form an overlapping juncture and sealing the overlapping juncture to maintain electromagnetic shielding continuity from one sheet to another sheet.
5. The method for electromagnetically shielding a building structure of claim 4 , wherein sealing the overlapping juncture to maintain shielding continuity comprises applying at least one of paste and adhesive.
6. The method for electromagnetically shielding a building structure of claim 5 , wherein the at least one of paste and adhesive is selected from the group consisting of wallpaper paste, adhesive film, resinous penetrating adhesive, a roll-on adhesive, a spray adhesive, a vinyl tile adhesive, and a urethane-based polymer.
7. The method for electromagnetically shielding a building structure of claim 1 , wherein the metal-CVD coated substrate core comprises NiCVD.
8. The method for electromagnetically shielding a building structure of claim 4 , wherein sealing the overlapping juncture to maintain electromagnetic shielding continuity comprises on-site wet resin lay-up.
9. The method for electromagnetically shielding a building structure of claim 1 , wherein the electromagnetically shielding wallpaper is made in sheets and each sheet has edges, the step of applying the electromagnetically shielding wallpaper comprises the steps of abutting adjacent sheets edge to edge to form an abutment of edges and applying an electromagnetically shielding strip to cover the abutment of edges.
10. The method for electromagnetically shielding a building structure of claim 9 , wherein the step of applying the electromagnetically shielding wallpaper further comprises the step of sealing the electromagnetically shielding strip to the abutting adjacent sheets to cover the abutment of edges and to maintain shielding continuity.
11. The method for electromagnetically shielding a building structure of claim 10 , wherein sealing the electromagnetically shielding strip to the abutting adjacent sheets to cover the abutment of edges comprises applying at least one of paste and adhesive.
12. The method for electromagnetically shielding a building structure of claim 11 , wherein the at least one of paste and adhesive is selected from the group consisting of wallpaper paste, adhesive film, resinous penetrating adhesive, a roll-on adhesive, a spray adhesive, a vinyl tile adhesive, and a urethane-based polymer.
13. The method for electromagnetically shielding a building structure of claim 10 , wherein sealing the electromagnetically shielding strip to the abutting adjacent sheets to cover the abutment of edges comprises on-site wet resin lay-up.
14. The method for electromagnetically shielding a building structure of claim 1 , wherein the metal-CVD coated substrate core being porous comprises a metal-CVD coated mesh core having non-metal warp and weft threads and interstices, and the step of impregnating a resin into the metal-CVD coated substrate core further comprises the step of filling the interstices between the non-metal warp and weft threads to seal the metal-CVD coated mesh core making the metal-CVD coated mesh core vapor impermeable and non-corrosive.
15. The method for electromagnetically shielding a building structure of claim 14 , wherein at least one of the non-metal warp and weft threads comprises intermingled organic fibers.
16. The method for electromagnetically shielding a building structure of claim 1 , wherein the building structure further comprises a ceiling and the method for electromagnetically shielding a building structure further comprises the steps of:
preparing electromagnetically shielding wallpaper for connection to the ceiling, the electromagnetically shielding wallpaper comprising the metal-CVD coated substrate core; and
applying the electromagnetically shielding wallpaper to the ceiling in adhering engagement to form an electromagnetically shielding ceiling.
17. The method for electromagnetically shielding a building structure of claim 16 , wherein the ceiling comprises a support ceiling and a suspended ceiling and the step of preparing electromagnetically shielding wallpaper for connection to the ceiling comprises preparing electromagnetically shielding wallpaper for connection to the support ceiling and the step of applying the electromagnetically shielding wallpaper to the ceiling in adhering engagement comprises applying the electromagnetically shielding wallpaper to the support ceiling in adhering engagement.
18. The method for electromagnetically shielding a building structure of claim 1 , wherein the building structure further comprises a floor and the method for electromagnetically shielding a building structure further comprises the steps of:
preparing electromagnetically shielding wallpaper for connection to the floor, the electromagnetically shielding wallpaper comprising the metal-CVD coated substrate core; and
applying the electromagnetically shielding wallpaper to the floor in adhering engagement to form an electromagnetically shielding floor.
19. The method for electromagnetically shielding a building structure of claim 18 , wherein the floor comprises an overlaying subfloor having an underside and a subtending subfloor and the step of preparing electromagnetically shielding wallpaper for connection to the floor comprises preparing electromagnetically shielding wallpaper for connection to the underside of the overlaying subfloor and the step of applying the electromagnetically shielding wallpaper to the floor in adhering engagement comprises applying the electromagnetically shielding wallpaper to the underside of the overlaying subfloor in adhering engagement.
20. The method for electromagnetically shielding a building structure of claim 18 , wherein the floor comprises an overlaying subfloor and a subtending subfloor having an upperside and the step of preparing electromagnetically shielding wallpaper for connection to the floor comprises preparing electromagnetically shielding wallpaper for connection to the upperside of the subtending subfloor and the step of applying the electromagnetically shielding wallpaper to the floor in adhering engagement comprises applying the electromagnetically shielding wallpaper to the upperside of the subtending subfloor in adhering engagement.