Apparatus and method for an adjustable toggle assembly
An adjustable toggle assembly adapted for use on an item of crushing equipment having a frame and a jaw, said adjustable toggle assembly. The assembly includes a wedge having a generally tapered configuration, a first wear bar configured to contact the wedge, and a second wear bar configured to contact the wedge. The assembly also has a first cover plate and a second cover plate. The assembly further includes a means for moving the wedge relative to the first wear bar and the second wear bar. The assembly still further includes a first toggle seat that is connected to the frame and a second toggle seat that is connected to the jaw. The means for moving the wedge relative to the first wear bar and the second wear bar is adapted to move the wedge between a contracted position and an expanded position.
1. An adjustable toggle assembly adapted for use on an item of crushing equipment having a frame and a jaw, said adjustable toggle assembly comprising:
(a) a wedge, said wedge having a wedge top side, a wedge bottom side, and a generally tapered configuration;
(b) a first wear bar, said first wear bar having a first wear bar top side, a first wear bar bottom side, and being configured to contact the wedge;
(c) a second wear bar, said second wear bar having a second wear bar top side, a second wear bar bottom side, and being configured to contact the wedge;
(d) a first cover plate, said first cover plate being disposed adjacent to the wedge top side, the first wear bar top side, and the second wear bar top side;
(e) a second cover plate, said second cover plate being disposed adjacent to the wedge bottom side, the first wear bar bottom side, and the second wear bar bottom side;
(f) a first means for moving the wedge relative to the first wear bar and the second wear bar;
(g) a second means for moving the wedge relative to the first wear bar and the second wear bar and a first counterbalance valve, said first counterbalance valve being adapted to prevent movement of the first means for moving the wedge relative to the first wear bar and the second wear bar during operation of the item of crushing equipment;
(h) a first toggle seat, said first toggle seat being connected to the frame of the item of crushing equipment;
(i) a second toggle seat, said second toggle seat being connected to the jaw of the item of crushing equipment;
wherein the first means for moving the wedge relative to the first wear bar and the second wear bar is adapted to move the wedge between a contracted position and an expanded position; and wherein the first wear bar is adapted to contact the first toggle seat; and wherein the second wear bar is adapted to contact the second toggle seat.
2. The adjustable toggle assembly of claim 1 wherein the first wear bar comprises a first wear bar slot.
3. The adjustable toggle assembly of claim 2 wherein the second wear bar comprises a second wear bar slot.
4. The adjustable toggle assembly of claim 3 further comprising a plurality of guide bars, said guide bars being adapted to be received in either the first wear bar slot or the second wear bar slot.
5. The adjustable toggle assembly of claim 1 wherein the first means for moving the wedge relative to the first wear bar and the second wear bar comprises an actuator.
6. The adjustable toggle assembly of claim 1 wherein the first means for moving the wedge relative to the first wear bar and the second wear bar comprises a hydraulic cylinder.
7. The adjustable toggle assembly of claim 1 wherein the first means for moving the wedge relative to the first wear bar and the second wear bar comprises a threaded rod.
8. The adjustable toggle assembly of claim 6 further comprising a hydraulic cylinder lug.
9. The adjustable toggle assembly of claim 6 further comprising a hydraulic cylinder link bar.
10. The adjustable toggle assembly of claim 1 further comprising a pump, said pump being in fluid communication with the first means for moving the wedge relative to the first wear bar and the second wear bar.
11. The adjustable toggle assembly of claim 1 further comprising a second counterbalance valve, said second counterbalance valve being adapted to prevent movement of the second means for moving the wedge relative to the first wear bar and the second wear bar during operation of the item of crushing equipment.
12. The adjustable toggle assembly of claim 1 further comprising a tension rod.
13. The adjustable toggle assembly of claim 12 further comprising a tension rod spring.
14. An adjustable toggle assembly adapted for use on an item of crushing equipment, said adjustable toggle assembly comprising:
(a) a wedge, said wedge having a wedge top side, a wedge bottom side, and a generally tapered configuration;
(b) a first wear bar, said first wear bar having a first wear bar top side, a first wear bar bottom side, and being configured to contact the wedge;
(c) a second wear bar, said second wear bar having a second wear bar top side, a second wear bar bottom side, and being configured to contact the wedge;
(d) a first cover plate, said first cover plate being disposed on the wedge top side, the first wear bar top side, and the second wear bar top side;
(e) a second cover plate, said second cover plate being disposed on the wedge bottom side, the first wear bar bottom side, and the second wear bar bottom side;
a first actuator, said first actuator having a first actuator proximal end that is connected to the first cover plate and having a first actuator distal end that is connected to the wedge and being adapted to move between a retracted position and an extended position;
(g) a second actuator, said second actuator having a second actuator proximal end that is connected to the first cover plate and having a second actuator distal end that is connected to the wedge and being adapted to move between a retracted position and an extended position;
(h) a pump, said pump being in fluid communication with the first actuator and the second actuator
(i) a first counterbalance valve, said first counterbalance valve being adapted to prevent movement of the first actuator during operation of the item of crushing equipment;
(j) a second counterbalance valve, said second counterbalance valve being adapted to prevent movement of the first actuator during operation of the item of crushing equipment;
(k) a first toggle seat, said first toggle seat being connected to the frame of the item of crushing equipment;
(l) a second toggle seat, said second toggle seat being connected to the jaw of the item of crushing equipment;
wherein the first actuator and the second actuator are adapted to move the wedge between a contracted position and an expanded position; and wherein the first wear bar is adapted to contact the first toggle seat; and wherein the second wear bar is adapted to contact the second toggle seat.
15. A method for adjusting a toggle assembly adapted for use on an item of crushing equipment having a frame and a jaw, said method comprising:
(a) providing an adjustable toggle assembly, said adjustable toggle assembly comprising:
(i) a wedge, said wedge having wedge top side, a wedge bottom side, and a generally tapered configuration;
(ii) a first wear bar, said first wear bar having a first wear bar top side, a first wear bar bottom side, and being configured to contact the wedge;
(iii) a second wear bar, said second wear bar having a second wear bar top side, a second wear bar bottom side, and being configured to contact the wedge;
(iv) a first cover plate, said first cover plate being disposed adjacent to the wedge top side, the first wear bar top side, and the second wear bar top side;
(v) a second cover plate, said second cover plate being disposed adjacent to the wedge bottom side, the first wear bar bottom side, and the second wear bar side;
(vi) an actuator for moving the wedge relative to the first wear bar and the second wear bar;
(vii) a first toggle seat, said first toggle seat being connected to the frame of the item of crushing equipment
(viii) a second toggle seat, said second toggle seat being connected to the jaw of the item of crushing equipment;
wherein the actuator for moving the wedge relative to the first wear bar and the second wear bar is adapted to move the wedge between a contracted position and an expanded position; and wherein the first wear bar is adapted to contact the first toggle seat; and wherein the second wear bar is adapted to contact the second toggle seat; and wherein the actuator has a proximal end that is connected to the first cover plate and has a distal end that is connected to the wedge;
(b) moving the wedge between the contracted position and the expanded position.
16. The method of claim 15 wherein the actuator is adapted to move between a retracted position and an extended position.
17. The method of claim 16 further comprising moving the actuator between the retracted position and the extended position.