IP Library Granted Patent US 11,230,795
Granted Patent B2
US 11,230,795 · App. 16/714,322 · Granted Jan 25, 2022

Silica-glass crucible and production method thereof

Inventor: Ryohei Saito (Yamagata, JP)
Assignee: COORSTEK KK
C30B15/10
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Quick Facts
Patent No.
US 11,230,795
App. No.
16/714,322
Granted
Jan 25, 2022
Kind
B2
Abstract

The present invention relates to a silica-glass crucible for pulling up single-crystal silicon therefrom by Czochralski method (CZ method) or for melting an optical-glass, which includes a crystallization promoter, and method of producing the silica-glass crucible in which a raw-material silica powder including Al and Ca at a specific molar concentration ratio is molded.

Claims (15)

1. A silica-glass crucible, comprising:

a bottom part;

a bottom corner formed around the bottom part;

a lateral part extending upward from the bottom corner; and

Al and Ca,

wherein:

the silica-glass crucible has a crucible upper-end region at an end of the lateral part opposite the bottom corner;

the crucible upper-end region is a region extending from an upper end of the crucible downward to a distance therefrom of 5 mm or longer but not longer than a distance of a sum of an upper-end wall thickness and 10 mm;

the crucible upper-end region has the wall thickness of 10-18 mm;

the crucible upper-end region has a two-layer structure comprising an opaque outer layer comprising a natural-material-derived silica glass and a transparent inner layer comprising a natural-material-derived silica glass or a synthetic-material-derived silica glass; and

the silica-glass crucible has a structure comprising at least three layers comprising, from a lower end of the crucible upper-end region, an outer layer comprising a crystallization-promoter-containing silica glass, an opaque interlayer which is continuously formed from the opaque outer layer of the crucible upper-end region, and the transparent inner layer.

2. The silica-glass crucible according to claim 1 , wherein the crystallization-promoter-containing silica glass comprises Al and Ca, has an aluminum concentration of 9-20 wt ppm and a calcium concentration of 0.1-0.6 wt ppm, and has a molar concentration ratio (Al/Ca) between Al and Ca in a range of 15≤Al/Ca≤200.

3. The silica-glass crucible according to claim 1 , having a four-layer structure comprising an opaque outer layer comprising a natural-material-derived silica glass superposed on an outer surface of the outer layer comprising the crystallization-promoter-containing silica glass.

4. The silica-glass crucible according to claim 1 , wherein the crucible upper-end region further has a three-layer structure comprising the two-layer structure and a first outer layer made of silica glass that does not contain a crystallization promoter, and

from the lower end of the crucible upper-end region, the structure comprises at least four layers comprising the at least three layers and a second outer layer, made of crystallization-promoter-containing silica glass, disposed on an outer side of the first outer layer.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2023
From: COORSTEK KK
To: MOMENTIVE TECHNOLOGIES YAMAGATA KK
Reel/Frame 065211/0451 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 13, 2019
From: SAITO, RYOHEI; KUDO, MIKU
To: COORSTEK KK
Reel/Frame 051281/0350 →