IP Library Granted Patent US 12,207,697
Granted Patent B2
US 12,207,697 · App. 16/716,671 · Granted Jan 28, 2025

Article of footwear with braided upper

Inventor: Craig Santos (Portland, OR)
Assignee: Under Armour, Inc.
A43B1/04A43B23/025A43B23/0255
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Quick Facts
Patent No.
US 12,207,697
App. No.
16/716,671
Granted
Jan 28, 2025
Kind
B2
Abstract

An article of footwear with a braided upper is disclosed. The article includes a braided upper with a bottom opening and a bottom peripheral portion surrounding the bottom opening. An article can include an insole component with a projecting portion that fits though the bottom opening. An article may otherwise include a midsole component with an upper projecting portion that fits through the bottom opening. A midsole component and/or an insole component may be attached directly to the bottom peripheral portion of the braided upper using a bonding agent.

Claims (45)

1. An article of footwear, comprising:

a seamless braided upper comprised of a plurality of strands that are intertwined and twisted with one another to form a continuously braided structure that extends through each of a forefoot region, a midfoot region, and a heel region of the article of footwear;

the seamless braided upper including:

a bottom opening;

a bottom peripheral portion formed from the continuously braided structure, wherein the bottom peripheral portion extends entirely around the bottom opening such that the bottom peripheral portion bounds the bottom opening to form a continuous loop without any gaps; and

a fused edge on the bottom peripheral portion of the seamless braided upper extending around the bottom opening of the seamless braided upper, the fused edge formed by melted strands of the continuously braided structure of the seamless braided upper;

a midsole component including an upper surface with a peripheral upper surface portion; and

wherein the bottom peripheral portion of the seamless braided upper is continuously bonded to the peripheral upper surface portion of the midsole component along a continuous bonding region that forms a closed loop.

2. The article of footwear according to claim 1 , wherein a ratio of a width of the bottom peripheral portion between a lower sidewall edge of the seamless braided upper and a bottom opening edge to a width of the seamless braided upper in the forefoot region is approximately between 3% to 30%.

3. The article of footwear according to claim 1 , wherein the seamless braided upper includes a top opening for receiving a foot, and wherein the upper surface of the midsole component is visible through the top opening.

4. The article of footwear according to claim 1 , wherein bottom peripheral portion has a fused peripheral edge that is coupled to the outsole and prevents the plurality of strands of the seamless braided upper from separating from one another, and wherein the bottom peripheral portion is flush with the peripheral upper surface portion of the midsole component.

5. An article of footwear, comprising:

a seamless braided upper comprised of a plurality of strands that are intertwined and twisted with one another to form a continuously braided structure that extends through each of a forefoot region, a midfoot region, and a heel region of the article of footwear;

the seamless braided upper including:

a bottom opening;

a bottom peripheral portion formed from the continuously braided structure, wherein the bottom peripheral portion-extends entirely around the bottom opening such that the bottom peripheral portion bounds the bottom opening to form a continuous loop without any gaps; and

a fused edge on the bottom peripheral portion of the seamless braided upper extending around the bottom opening of the seamless braided upper, the fused edge formed by melted strands of the continuously braided structure of the seamless braided upper; and

a midsole component, wherein a portion of the midsole component is sized to fit within the bottom opening; and

wherein the bottom peripheral portion of the seamless braided upper is continuously bonded to the midsole component along a continuous bonding region that forms a closed loop around the bottom opening.

6. The article of footwear according to claim 5 , wherein the midsole component comprises a peripheral slot that separates the midsole component into a lower midsole portion and an upper midsole portion.

7. The article of footwear according to claim 6 , wherein the bottom peripheral portion of the seamless braided upper fits into the peripheral slot.

8. The article of footwear according to claim 7 , wherein the upper midsole portion is wider than the bottom opening of the seamless braided upper.

9. The article of footwear according to claim 8 , wherein the lower midsole portion is wider than the bottom opening of the seamless braided upper.

10. The article of footwear according to claim 5 , wherein the midsole component comprises an upper projecting portion and a base portion, wherein the base portion is wider than the upper projecting portion and wherein the upper projecting portion fits within the bottom opening.

11. The article of footwear according to claim 10 , wherein the upper projecting portion is substantially flush with the bottom peripheral portion of the upper.

12. The article of footwear according to claim 10 , wherein the article of footwear includes an insole component, and wherein a portion of the insole component is in contact with the upper projecting portion of the midsole component.

13. The article of footwear according to claim 12 , wherein another portion of the insole component is in contact with the bottom peripheral portion of the seamless braided upper.

14. The article of footwear according to claim 10 , wherein the bottom peripheral portion is continuously bonded to the base portion of the midsole component.

15. An article of footwear, comprising:

a seamless braided upper comprised of a plurality of strands that are intertwined and twisted with one another to form a continuously braided structure that extends through each of a forefoot region, a midfoot region, and a heel region of the article of footwear;

the seamless braided upper including:

a bottom opening;

a bottom peripheral portion formed from the continuously braided structure, wherein the bottom peripheral portion extends entirely around the bottom opening such that the bottom peripheral portion bounds the bottom opening to form a continuous loop without any gaps; and

a fused edge on the bottom peripheral portion of the seamless braided upper extending around the bottom opening of the seamless braided upper, the fused edge formed by melted strands of the continuously braided structure of the seamless braided upper;

an insole component including a base portion and a bottom projecting portion extending downwardly away from the base portion, wherein the base portion is wider than the bottom projecting portion;

a midsole component;

wherein the bottom peripheral portion of the seamless braided upper is secured to a peripheral upper surface of the midsole component along a closed loop bounding the bottom opening;

wherein the bottom projecting portion of the insole component is disposed within the bottom opening of the seamless braided upper; and

wherein a portion of the base portion of the insole component covers the bottom peripheral portion of the seamless braided upper.

16. The article of footwear according to claim 15 , wherein the base portion of the insole component is substantially as wide as a width of the seamless braided upper.

17. The article of footwear according to claim 15 , wherein the base portion of the insole component includes a peripheral base portion; and

wherein the bottom peripheral portion of the seamless braided upper is disposed between the peripheral base portion of the insole component and the peripheral upper surface of the midsole component.

18. The article of footwear according to claim 15 , wherein a lower surface of the bottom projecting portion is substantially flush with a lower surface of the bottom peripheral portion.

19. The article of footwear according to claim 15 , wherein the insole component is secured inside the seamless braided upper by a frictional fit between the bottom projecting portion and the bottom opening of the seamless braided upper.

20. The article of footwear according to claim 15 , wherein the bottom projecting portion has a substantially similar thickness to the bottom peripheral portion of the seamless braided upper.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 5, 2023
From: SANTOS, CRAIG
To: UNDER ARMOUR, INC.
Reel/Frame 064155/0748 →
SECURITY INTEREST Recorded May 13, 2020
From: UNDER ARMOUR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 052654/0756 →