IP Library Granted Patent US 11,031,644
Granted Patent B2
US 11,031,644 · App. 16/726,382 · Granted Jun 8, 2021

Metal-air cells with minimal air access

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Quick Facts
Patent No.
US 11,031,644
App. No.
16/726,382
Granted
Jun 8, 2021
Kind
B2
Abstract

The present technology provides a battery that includes an air cathode, an anode, an aqueous electrolyte that includes an amphoteric surfactant, and a housing that includes one or more air access ports defining a total area of void space (“vent area”), where (1) the battery is a size 13 metal-air battery and the total vent area defined by all of the air access ports is from about 0.050 mm 2 to about 0.115 mm 2 ; or (2) the battery is a size 312 metal-air battery and the total vent area defined by all of the air access ports is from about 0.03 mm 2 to about 0.08 mm 2 .

Claims (43)

1. A battery comprising an air cathode, an anode, an aqueous electrolyte, and a housing, wherein:

the housing comprises one or more air access ports defining a vent area;

the aqueous electrolyte comprises an amphoteric fluorosurfactant; and

the battery is a size 13 metal-air battery and the total vent area defined by all of the air access ports is from about 0.050 mm 2 to about 0.115 mm 2 , or the battery is a size 312 metal-air battery and the total vent area defined by all of the air access ports is from about 0.03 mm 2 to about 0.08 mm 2 .

2. The battery of claim 1 , wherein the battery is a size 13 metal-air battery and the total vent area defined by all of the air access ports is about 0.05 mm 2 to about 0.10 mm 2 .

3. The battery of claim 1 , wherein the battery is a size 13 metal-air battery and the total vent area defined by all of the air access ports is from about 0.060 mm 2 to about 0.085 mm 2 .

4. The battery of claim 1 , wherein the battery is a size 13 metal-air battery and the total vent area defined by all of the air access ports is from about 0.08 mm 2 to about 0.085 mm 2 .

5. The battery of claim 1 , wherein the battery is a size 312 metal-air battery the total vent area defined by all of the air access ports is from about 0.04 mm 2 to about 0.07 mm 2 .

6. The battery of claim 1 , wherein the battery is a size 312 metal-air battery the total vent area defined by all of the air access ports is from about 0.04 mm 2 to about 0.05 mm 2 .

7. The battery of claim 1 , wherein the anode comprises zinc.

8. The battery of claim 1 further comprising a carbon dioxide scrubbing agent.

9. The battery of claim 8 , wherein the carbon dioxide scrubbing agent comprises lithium hydroxide, calcium hydroxide, lithium peroxide, an amine, or an olivine.

10. The battery of claim 8 , further comprising an air diffusion pad and the air diffusion pad comprises the carbon dioxide scrubbing agent.

11. The battery of claim 8 , further comprising an interior surface of the housing comprising a coating of the carbon dioxide scrubbing agent.

12. The battery of claim 8 , further comprising an air reservoir defined by the housing and an air diffusion layer within the battery, and the carbon dioxide scrubbing agent is deposited on a surface of the air reservoir as a powder or film.

13. The battery of claim 1 , wherein the amphoteric fluorosurfactant comprises a short-chain perfluoro substituent that cannot break down to perfluorooctanoic acid.

14. The battery of claim 1 , wherein the amphoteric fluorosurfactant comprises a betaine functionality.

15. The battery of claim 1 , wherein the amphoteric fluorosurfactant comprises a compound of Formula (I):

wherein

R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , and R 8 are each independently a hydrogen, alkyl, alkenyl, or cycloalkyl group;

X 1 is —C(O)—, —SO 2 —, —C(O)NR a —, —SO 2 NR a —, —CO 2 —, or —SO 2 O—;

R a is H or an alkyl group;

m and p are each independently 0, 1, 2, 3, 4, 5, or 6; and

n and r are each independently 1, 2, 3, 4, or 5.

16. The battery of claim 15 , wherein

R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 are each H;

R 7 and R 8 are each independently C 1 -C 4 alkyl;

X 1 is SO 2 or —SO 2 NR a ;

R a is H;

n is 2 or 3;

p is 2, 3, 4, or 5;

m is 3, 4, 5, or 6; and

r is 1.

17. The battery of claim 15 , wherein

R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 are each H;

R 7 and R 8 are each independently C 1 -C 4 alkyl;

X 1 is SO 2 ;

n and p are 2;

m is 4, 5, or 6; and

r is 1.

18. The battery of claim 1 , wherein the aqueous electrolyte comprises a surfactant system.

19. The battery of claim 18 , wherein the surfactant system comprises the amphoteric fluorosurfactant.

20. The battery of claim 1 , wherein the aqueous electrolyte comprises about 500 ppm to about 20,000 ppm lithium hydroxide.

Assignments (2)
AMENDED AND RESTATED INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Mar 19, 2025
From: ENERGIZER BRANDS, LLC; ENERGIZER AUTO, INC.,; ENERGIZER AUTO SALES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 070565/0282 →
PATENT SECURITY AGREEMENT Recorded Dec 30, 2020
From: ENERGIZER BRANDS, LLC; ENERGIZER AUTO, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 054875/0651 →