IP Library Granted Patent US 11,228,005
Granted Patent B2
US 11,228,005 · App. 16/726,930 · Granted Jan 18, 2022

Organic el display panel having dummy light emitting layers and method for manufacturing organic el display panel having dummy light emitting layers

Inventor: Toshiki Nishikiori (Tokyo, JP)
Assignee: JOLED INC.
H01L51/0096H01L27/3211H01L27/3223H01L27/3246H01L51/001H01L51/0004H01L51/0021H01L51/56H01L51/5012H01L51/5056H01L51/5072H01L51/5088H01L2227/323
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Quick Facts
Patent No.
US 11,228,005
App. No.
16/726,930
Granted
Jan 18, 2022
Kind
B2
Abstract

A light-transmissive organic EL display panel including: a light transmissive substrate; organic EL elements on the substrate, where pixels each including a plurality of organic EL elements arranged along a row direction are arranged in pixel columns arranged in parallel along the row direction, and intervals between the pixel columns are each greater than a width in the row direction of any of the pixel columns; and dummy light emitting layers, wherein each of the organic EL elements included in one of the pixels includes any one of a plurality of organic light emitting materials that emit different colors of light, and the dummy light emitting layers include any one of the plurality of organic light emitting materials and are present above portions of non-pixel regions adjacent to the pixel columns in the row direction.

Claims (52)

1. A light transmissive organic electroluminescence (EL) display panel comprising:

a light transmissive substrate;

organic EL elements on the substrate, where pixels each including a plurality of the organic EL elements arranged along a row direction are arranged in pixel columns each including a plurality of the pixels arranged along a column direction, the pixel columns are arranged in parallel along the row direction, and intervals between the pixel columns are each greater than a width in the row direction of any of the pixel columns; and

dummy light emitting layers, wherein

each of the organic EL elements included in one of the pixels includes any one of a plurality of organic light emitting materials that emit different colors of light, and

when each portion of the substrate corresponding to one of the intervals is defined as a non-pixel region of the substrate, the dummy light emitting layers include any one of the plurality of organic light emitting materials and are present above portions of the non-pixel regions adjacent to the pixel columns in the row direction, wherein

in the non-pixel regions, the portions where the dummy light emitting layers are present have a lower visible light transmittance in a thickness direction of the substrate than portions where the dummy light emitting layers are not present.

2. The organic EL display panel of claim 1 , wherein

the dummy light emitting layers include each of the plurality of the organic light emitting materials included in any one of the pixels.

3. The organic EL display panel of claim 1 , wherein

among the dummy light emitting layers adjacent to the pixel columns,

peripheral dummy light emitting layers near edges of the substrate in the row direction contain more organic light emitting material than central dummy light emitting layers near a center of the substrate in the row direction.

4. The organic EL display panel of claim 3 , wherein

the peripheral dummy light emitting layers are wider in the row direction than the central dummy light emitting layers.

5. The organic EL display panel of claim 3 , wherein

the peripheral dummy light emitting layers have a greater film thickness than the central dummy light emitting layers.

6. The organic EL display panel of claim 1 , wherein

the substrate includes a base and a planarizing layer made of an organic material formed on a top surface of the base, and

the dummy light emitting layers are present in grooves that are recesses in the planarizing layer.

7. The organic EL display panel of claim 1 , further comprising column banks that extend in the column direction on the top surface of the substrate, wherein

the column banks define pixel gaps between the column banks in the pixel columns,

the organic EL elements in the pixel gaps each include a sub-pixel electrode and a portion of a light emitting layer,

the organic light emitting materials of the organic EL elements are in the light emitting layers, and

in the non-pixel regions, among non-pixel gaps between the column banks, the dummy light emitting layers are present in dummy pixel gaps nearest the pixel columns in the row direction.

8. The organic EL display panel of claim 7 , wherein

among the column banks, column banks sandwiching the dummy pixel gaps are higher than column banks sandwiched by the pixel gaps.

9. The organic EL display panel of claim 1 , further comprising column banks that extend in the column direction on the top surface of the substrate, wherein

the column banks define pixel gaps between the column banks in the pixel columns,

the organic EL elements in the pixel gaps each include a sub-pixel electrode and a portion of a light emitting layer,

the organic light emitting materials of the organic EL elements are in the light emitting layers, and

among the column banks, first column banks are disposed outermost in the pixel columns in the row direction, second column banks are the only column banks in the non-pixel regions, the first column banks and the second column banks sandwich dummy gaps, and the dummy light emitting layers are present in the dummy gaps.

10. The organic EL display panel of claim 1 , wherein

two of the dummy light emitting layers adjacent to one of the pixel columns are connected to each other in the row direction by end portions of the two of the dummy light emitting layers in the column direction.

11. A method of manufacturing a light transmissive organic electroluminescence (EL) display panel, the method comprising:

preparing a substrate;

above the substrate, arranging columns of sub-pixel electrodes in each of which a plurality of sub-pixel electrodes are arranged along a column direction into sub-pixel electrode column groups of parallel sub-pixel electrode columns separated from each other by first gaps in the row direction, and arranging the sub-pixel electrode column groups parallel to each other and separated from each other by second gaps in the row direction wider than the first gaps in the row direction;

forming column banks that extend in the column direction, so as to sandwich each of the sub-pixel electrode columns in the row direction on portions of a top surface of the substrate where the sub-pixel electrode column groups are present, and at a pitch of the sub-pixel electrodes in the row direction on portions of the top surface of the substrate corresponding to the second gaps;

applying ink including organic light emitting material to, among gaps between the column banks, pixel gaps where the sub-pixel electrodes are present and, among non-pixel gaps where the sub-pixel electrodes are not present, at least non-pixel gaps adjacent to the pixel gaps in the row direction;

evaporating a solvent included in the ink to form light emitting layers in the pixel gaps and dummy light emitting layers in the non-pixel gaps adjacent to the pixel gaps in the row direction; and

forming a counter electrode above the light emitting layers.

12. The method of claim 11 , wherein

in pixel gaps corresponding to the sub-pixel electrodes included in any one of the sub-pixel electrode column groups, ink including organic light emitting material of a different color is applied to each of the pixel gaps, and

one or more inks selected from the inks including organic light emitting materials of different colors are applied in the non-pixel gaps adjacent to the pixel gaps in the row direction.

13. The method of claim 11 , wherein

in the applying of ink to the pixel gaps, inks are applied in an order such that inks having a longer solvent evaporation time per unit area are applied earlier.

14. A method of manufacturing a light transmissive organic electroluminescence (EL) display panel, the method comprising:

preparing a substrate;

above the substrate, arranging columns of sub-pixel electrodes in each of which a plurality of sub-pixel electrodes are arranged along a column direction into sub-pixel electrode column groups of parallel sub-pixel electrode columns separated from each other by first gaps in the row direction, and arranging the sub-pixel electrode column groups parallel to each other and separated from each other by second gaps in the row direction wider than the first gaps in the row direction;

forming column banks that extend in the column direction, so as to sandwich each of the sub-pixel electrode columns in the row direction on portions of a top surface of the substrate where the sub-pixel electrode column groups are present, and at a pitch of the sub-pixel electrodes in the row direction on portions of the top surface of the substrate corresponding to the second gaps;

applying ink including organic light emitting material to, among gaps between the column banks, pixel gaps where the sub-pixel electrodes are present and applying dummy solvent to, among non-pixel gaps where the sub-pixel electrodes are not present, at least non-pixel gaps adjacent to the pixel gaps in the row direction;

evaporating a solvent included in the ink and the dummy solvent to form light emitting layers in the pixel gaps; and

forming a counter electrode above the light emitting layers.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2025
From: JDI DESIGN AND DEVELOPMENT G.K.
To: MAGNOLIA BLUE CORPORATION
Reel/Frame 072039/0656 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2024
From: JOLED, INC.
To: JDI DESIGN AND DEVELOPMENT G.K.
Reel/Frame 066382/0619 →
CORRECTION BY AFFIDAVIT FILED AGAINST REEL/FRAME 063396/0671 Recorded Jun 12, 2023
From: JOLED, INC.
To: JOLED, INC.
Reel/Frame 064067/0723 →
SECURITY INTEREST Recorded Apr 20, 2023
From: JOLED, INC.
To: INCJ, LTD.
Reel/Frame 063396/0671 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 26, 2019
From: NISHIKIORI, TOSHIKI
To: JOLED INC.
Reel/Frame 051364/0879 →