IP Library Granted Patent US 11,541,651
Granted Patent B2
US 11,541,651 · App. 16/728,236 · Granted Jan 3, 2023

Three-dimensional decorating system for edible items

Inventors: Carlos A. Davila (Maple Grove, MN); Todd Brobst (Anoka, MN); Duane Wahlin (Anoka, MN); Elizabeth Glover (Anoka, MN); Douglas Boysen (Anoka, MN); John R. Anderson (Lino Lakes, MN); Kent D. Whitten (Anoka, MN); Andy Schnoebelen (Anoka, MN)
Assignee: Decopac, Inc.
B33Y10/00A23P20/15B33Y70/00H04N1/00411A23P2020/253B33Y30/00
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Quick Facts
Patent No.
US 11,541,651
App. No.
16/728,236
Granted
Jan 3, 2023
Kind
B2
Abstract

In one aspect, the present disclosure relates to the decorating and printing of three-dimensional edible media on a printable base media based on a user selected image. A base can be determined to support and couple the printed 3D edible media based on the user selected image to the printable base media. Using a user interface, the user selected image can be modified and adapted to print based on a 3D printer's capabilities. Maneuvers of either a platform or a printhead of the 3D printer can be tracked for secondary treatments to either the printed 3D edible media or the printable base media.

Claims (73)

1. A system for printing three-dimensional edible decorations, the system comprising:

a graphical user interface configured for presentation to a user, the graphical user interface comprising

at least one image of a plurality of images for printing a three-dimensional edible decoration, and

a plurality of interactive controls for customizing the three-dimensional edible decoration, wherein the graphical user interface is configured to receive a plurality of decorating selections submitted by the user;

a printer comprising

at least one printhead configured to deposit an edible material,

at least one reductive modeling tool configured to remove the edible material,

a platform configured to support a base and rotate while the at least one printhead deposits the edible material onto a surface of the base, and

a processor; and

a plurality of instructions, wherein

the processor of the printer is configured to receive at least a portion of the instructions as a plurality of print instructions generated for use by the printer to customize the three-dimensional edible decoration according to the plurality of decorating selections submitted by the user via the graphical user interface,

the processor is configured to execute the print instructions to form the three-dimensional edible decoration on the surface of the base, and

the print instructions, when executed by the processor, cause the processor to

affect deposition of the edible material on the surface of the base by the at least one printhead to form a printed portion of the three-dimensional edible decoration,

coordinate rotation of the platform with some or all of the deposition of the edible material, and

affect alteration of a contour of the deposited edible material by removing one or more portions of the deposited edible material from the surface of the deposited edible material with one or more modeling tools of the at least one reductive modeling tool to alter an external shape of the three-dimensional edible decoration, thereby producing a substantially different visual presentation for the three-dimensional edible decoration.

2. The system of claim 1 , wherein:

the platform comprises a gimbal configured to rotate and tilt the platform; and

the instructions, when executed by the processor, cause the processor to coordinate tilting of the platform at an angle relative to an active printhead of the at least one printhead, wherein the active printhead is depositing the edible material.

3. The system of claim 2 , wherein the platform further comprises a plurality of securing mechanisms configured to maintain position of the base during the tilting of the platform.

4. The system of claim 2 , wherein the instructions, when executed, cause the processor to track a set of deposition coordinates while maneuvering the gimbal.

5. The system of claim 1 , wherein the base comprises an edible media.

6. The system of claim 1 , wherein:

the print instructions, when executed by the processor, cause the processor to identify, in the instructions, a decoration for applying to the base and/or the deposited edible material after printing; and

removing of the one or more portions of the deposited edible material comprises developing, on the surface of the deposited edible material, at least a portion of a three-dimensional background coordinated with the decoration selected by the user.

7. The system of claim 1 , wherein the print instructions, when executed by the processor, cause the processor to:

identify an off-the-shelf three-dimensional decoration disposed on the platform; and

affect deposit, with one or more printheads of the at least one printhead, of customized features on the off-the-shelf three-dimensional decoration.

8. The system of claim 7 , wherein:

identifying the off-the-shelf three-dimensional decoration comprises identifying a position of the off-the-shelf three-dimensional decoration; and

depositing the customized features comprises customizing the off-the-shelf three-dimensional decoration according to image data supplied by the user.

9. The system of claim 8 , wherein:

the image data comprises an image of a person; and

customizing the off-the-shelf three-dimensional decoration comprises adding facial features and hair to the off-the-shelf three-dimensional decoration.

10. The system of claim 7 , wherein identifying the off-the-shelf three-dimensional decoration comprises recognizing, by the printer, the off-the-shelf three-dimensional decoration based at least in part on a three-dimensional shape of the off-the-shelf three-dimensional decoration.

11. The system of claim 1 , wherein the graphical user interface comprises a rotating presentation of at least a selected image of the plurality of images.

12. A method for printing three-dimensional edible decorations, the method comprising:

presenting, by processing circuitry to a user at a computing device, a graphical user interface comprising

at least one image of a plurality of images for printing a three-dimensional edible decoration, and

a plurality of interactive controls for customizing the three-dimensional edible decoration;

receiving, by the processing circuitry via the graphical user interface, a plurality of decorating selections submitted by the user, wherein the plurality of decorating selections comprises

an indication of a selected image of the plurality of images, wherein the selected image corresponds to the three-dimensional edible decoration, and

at least one of a color or a size corresponding to the selected image;

generating, by the processing circuitry, print instructions for use by a printer to customize the three-dimensional edible decoration according to the plurality of decorating selections; and

providing, by the processing circuitry to the printer, the print instructions, wherein the printer comprises

at least one printhead configured to deposit edible material on a surface of a base,

at least one reductive modeling tool configured to remove portions of the edible material, and

a platform to support the base,

wherein a first printhead of the at least one printhead and/or the platform is configured to rotate while the first printhead deposits at least a portion of the edible material, and

a processor;

wherein the processor is configured to execute the print instructions to form the three-dimensional edible decoration; and

wherein the print instructions, when executed by the processor, cause the processor to

affect deposition of the edible material on the surface of the base by the at least one printhead to form the printed portion of the three-dimensional edible decoration,

coordinate rotation of the platform and/or the first printhead with some or all of the deposition of the edible material, and

affect alteration of a contour of the deposited edible material by removing one or more portions of the edible material from the surface of the deposited edible material with one or more modeling tools of the at least one reductive modeling tool to alter an external shape of the three-dimensional edible decoration, thereby producing a substantially different visual presentation for the three-dimensional edible decoration.

13. The method of claim 12 , wherein:

the selected image corresponds to an off-the-shelf three-dimensional decoration; and

the print instructions, when executed by the processor, cause the processor to affect the deposition, with one or more printheads of the at least one printhead, of customized features on the off-the-shelf three-dimensional decoration.

14. The method of claim 13 , further comprising receiving, by the processing circuitry from the user, image data, wherein

the print instructions, when executed by the processor, cause the processor to affect the deposition of the customized features according to the image data.

15. The method of claim 13 , wherein the base is the off-the-shelf three-dimensional decoration.

16. The method of claim 12 , wherein:

the base comprises an edible media; and

the plurality of decorating selections comprises a selected base of a plurality of bases.

17. The method of claim 12 , wherein:

the plurality of decorating selections comprises a selected frosting sheet design configured for use as a background for a set of off-the-shelf decorations;

the base comprises one of a frosting sheet or a frosted cake; and

the print instructions, when executed by the processor, cause the processor to affect the deposition of three-dimensional features on the base.

18. The method of claim 17 , wherein:

the print instructions, when executed by the processor, cause the processor to affect development of at least a portion of the selected frosting sheet design using the at least one reductive modeling tool.

19. The method of claim 12 , wherein:

the platform comprises a gimbal configured to rotate and tilt the platform; and

the print instructions, when executed by the processor, cause the processor to affect tilting of the platform at an angle relative to an active printhead of the at least one printhead, wherein the active printhead is depositing the edible material.

Assignments (1)
SECURITY INTEREST Recorded May 19, 2021
From: DECOPAC, INC.
To: ARES CAPITAL CORPORATION, AS COLLATERAL AGENT
Reel/Frame 056283/0091 →
Continuity (5)
Continuation 15157142 · May 17, 2016
Continuation In Part 14569290 · Dec 12, 2014
Continuation 13287023 · Nov 1, 2011
Continuation In Part 12852988 · Aug 9, 2010
Related Publication 20200376826A1 · Dec 3, 2020