Ceiling fan and blade
A blade for a ceiling fan can include a first half and a second half formed from a pulp material. The first half is attachable to the second half to form the blade. Additionally, a blade can include a skeleton with an over molding made from a pulp forming the blade. Furthermore, a blade can be formed using a blade base with a pulp topper added to the blade to form an aerodynamic shape for the blade.
1. A ceiling fan assembly comprising:
a motor;
a mount for coupling to a structure and for suspending the motor;
a ceiling fan blade for coupling to the motor, wherein the ceiling fan blade is fully formed from a molded pulp comprising at least one of paper fibers, plant fibers, or wood fibers;
wherein the ceiling fan blade is formed of a first portion and a second portion, with each portion including an interior surface, collectively defining an interior for the ceiling fan blade; and
wherein the first portion contains a set of ribs extending from the interior surface and the second portion contains a set of rib receptacles extending from the interior surface, with the set of rib receptacles adapted to receive the set of ribs from the first portion when the first portion is coupled to the second portion.
2. The ceiling fan of claim 1 wherein the first portion and the second portion are connected by a living hinge.
3. The ceiling fan assembly of claim 1 , wherein the molded pulp is made from one of a recycled material or biodegradable material.
4. The ceiling fan assembly of claim 1 wherein one of the first portion or the second portion further includes a set of stops.
5. The ceiling fan assembly of claim 4 wherein the first portion or the second portion that does not include the set of stops, includes a set of stop receptacles, with the set of stop receptacles adapted to receive the set of stops.
6. A ceiling fan component for use with a ceiling fan assembly including a mount, a downrod, and a motor, the ceiling fan component comprising:
a body defining a blade being fully made from a molded pulp comprising at least one of paper fibers, plant fibers, or wood fibers and coupled to at least one of the mount, the downrod, or the motor;
wherein the blade is formed of a first portion and a second portion, with each portion including an interior surface, collectively defining an interior for the blade; and
wherein the first portion contains a set of ribs extending from the interior surface and the second portion contains a set of rib receptacles extending from the interior surface, with the set of rib receptacles adapted to receive the set of ribs from the first portion when the first portion is coupled to the second portion.
7. The ceiling fan component of claim 6 further comprising a coating provided on at least the molded pulp portion of the body.
8. The ceiling fan component of claim 6 , wherein the body is formed by shaping and not cutting.