IP Library Granted Patent US 11,389,778
Granted Patent B2
US 11,389,778 · App. 16/731,811 · Granted Jul 19, 2022

Method of fabricating concentric-tube catalytic reactor assembly

Inventors: Scott Blanchet (Chelmsford, MA); Zhijiang Li (Franklin, MA)
Assignee: PowerTap Hydrogen Fueling Corp.
B01J15/005B01J8/0214B01J8/065B01J12/007B01J19/2485B01J19/32B23P11/005B01J2208/00893B01J2219/2419B01J2219/2428B01J2219/2443B01J2219/3221B01J2219/32237B01J2219/32296B01J2219/32408B01J2219/32425
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Quick Facts
Patent No.
US 11,389,778
App. No.
16/731,811
Granted
Jul 19, 2022
Kind
B2
Abstract

A method of fabricating a catalytic reactor assembly having an outer tube and an inner tube is provided. The method may include inserting a catalyst into the outer tube and inserting the inner tube through the catalyst. The method may further include radially expanding the inner tube against the catalyst.

Claims (18)

1. A method of fabricating a catalytic reactor assembly having an outer tube and an inner tube, the method comprising:

inserting a catalyst into the outer tube;

inserting the inner tube through the catalyst;

radially expanding the inner tube against the catalyst using an internal swaging technique; and

trimming a length of the inner tube to a desired length.

2. The method of claim 1 , further including installing a cap onto an end of the outer tube and sealing the end of the outer tube.

3. The method of claim 1 , further including sealing a first end of the inner tube.

4. The method of claim 3 , wherein sealing the first end of the inner tube includes at least one of installing a compressing fitting and welding.

5. The method of claim 1 , wherein the internal swaging technique consists of forcing an expander attached to a drawbolt through the inner tube.

6. The method of claim 1 , wherein the catalyst is one of an annular catalyst, a cylindrical catalyst, and a toroidal catalyst.

7. The method of claim 6 , wherein the catalyst comprises one or more of particulates, pellets, and a coating disposed on a support structure.

8. The method of claim 1 , wherein the outer tube, the catalyst, and the inner tube are concentric.

9. The method of claim 1 , further including sealing a first end of the outer tube.

10. The method of claim 1 , wherein the catalyst is a pre-fabricated catalyst.

11. The method of claim 10 , wherein the pre-fabricated catalyst is configured to contact an inner surface of the outer tube.

12. The method of claim 11 , wherein the pre-fabricate catalyst is one of a cylindrical catalyst, a toroidal catalyst, and an annular catalyst.

13. The method of claim 12 , wherein the pre-fabricated catalyst comprises one or more of pellets, particulates, and a coating disposed on a support structure.

14. The method of claim 4 , further including sealing a second end of the inner tube, wherein sealing the second end of the inner tube includes one of installing a compressing fitting and welding.

Assignments (4)
CHANGE OF NAME Recorded Aug 6, 2021
From: HYDROGEN FUELING CORP.
To: POWERTAP HYDROGEN FUELING CORP.
Reel/Frame 057101/0891 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2020
From: IVYS ENERGY SOLUTIONS, INC.
To: HYDROGEN FUELING CORP.
Reel/Frame 053595/0057 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNMENT AGREEMENT PREVIOUSLY RECORDED ON REEL 053338 FRAME 0203. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT ASSIGNEE NAME FROM IVYS ENERGY SOLUTIONS, INC. TO IVYS, INC.. Recorded Aug 12, 2020
From: NUVERA FUEL CELLS, LLC
To: IVYS, INC.
Reel/Frame 053478/0120 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2020
From: NUVERA FUEL CELLS, LLC
To: IVYS ENERGY SOLUTIONS, INC.
Reel/Frame 053338/0203 →
Continuity (3)
Continuation 15216734 · Jul 22, 2016
Provisional Application 62196737 · Jul 24, 2015
Related Publication 20200129949A1 · Apr 30, 2020