IP Library Granted Patent US 11,360,306
Granted Patent B2
US 11,360,306 · App. 16/733,168 · Granted Jun 14, 2022

Metasurfaces with asymmetric gratings for redirecting light and methods for fabricating

Inventors: Dianmin Lin (Los Altos, CA); Mauro Melli (San Leandro, CA); Pierre St. Hilaire (Belmont, CA); Christophe Peroz (San Francisco, CA); Evgeni Poliakov (San Mateo, CA)
Assignee: Magic Leap, Inc.
G02B27/0172G02B5/30G02B30/35H04N13/344H04N13/349G02B2005/1804G02B2027/0109G02B2027/0125G02B2027/0174
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,360,306
App. No.
16/733,168
Granted
Jun 14, 2022
Kind
B2
Abstract

An optical system comprises an optically transmissive substrate comprising a metasurface which comprises a grating comprising a plurality of unit cells. Each unit cell comprises a laterally-elongated first nanobeam having a first width; and a laterally-elongated second nanobeam spaced apart from the first nanobeam by a gap, the second nanobeam having a second width larger than the first width. A pitch of the unit cells is 10 nm to 1 μm. The heights of the first and the second nanobeams are: 10 nm to 450 nm where a refractive index of the substrate is more than 3.3; and 10 nm to 1 μm where the refractive index is 3.3 or less.

Claims (45)

1. An optical system comprising:

an optically transmissive substrate comprising a metasurface, the metasurface comprising:

a grating comprising a plurality of unit cells, each unit cell comprising, as seen in a top-down view:

a laterally-elongated first nanobeam having a first width; and

a laterally-elongated second nanobeam spaced apart from the first nanobeam by a gap, the second nanobeam having a second width larger than the first width; and

a reflector, wherein the grating is between the reflector and the substrate.

2. The optical system of claim 1 , wherein the reflector is spaced apart from the grating.

3. The optical system of claim 2 , wherein the grating is embedded in an optically transmissive material.

4. The optical system of claim 1 , wherein the optically transmissive material spaces the reflector apart from the grating.

5. The optical system of claim 1 , wherein the substrate comprises:

a second metasurface on a side of the substrate opposite the metasurface, the second metasurface comprising:

a second grating comprising a plurality of second unit cells, each second unit cell comprising, as seen in a top-down view:

a laterally-elongated third nanobeam; and

a laterally-elongated fourth nanobeam spaced apart from the third nanobeam by a gap, wherein the fourth nanobeam is wider than the third nanobeam.

6. The optical system of claim 1 , wherein the unit cells are laterally-elongated and are parallel to each other.

7. The optical system of claim 1 , wherein the metasurface is configured to diffract incident light of a visible wavelength into a first diffraction order.

8. The optical system of claim 1 , wherein the second width is 10 nm to 1 μm.

9. The optical system of claim 8 , wherein the second width is 10 nm to 300 nm.

10. The optical system of claim 1 , wherein a pitch of the unit cells is 10 nm to 1 μm.

11. The optical system of claim 10 , wherein the pitch of the unit cells is 10 nm to 500 nm.

12. The optical system of claim 10 , wherein the optically transmissive substrate is a waveguide plate.

13. The optical system of claim 12 , further comprising a stack of the optically transmissive substrates, wherein dimensions of features of the unit cells varies between the substrates.

14. The optical system of claim 1 , wherein the first nanobeam and the second nanobeam are separated by a gap of 10 nm to 1 μm.

15. The optical system of claim 14 , wherein the gap is 10 nm to 300 nm wide.

16. The optical system of claim 1 , wherein the optically transmissive substrate comprises a glass.

17. The optical system of claim 1 , wherein the first and second nanobeam comprises silicon.

18. The optical system of claim 17 , wherein the first and second nanobeam comprises silicon nitride.

19. The optical system of claim 1 , wherein the optically transmissive substrate and the metasurface form a polarizing beam splitter.

20. The optical system of claim 1 , wherein the metasurface is an incoupling optical element, further comprising an image injection device configured to project light to the incoupling optical element, wherein the metasurface is configured to redirect the light to propagate the light through the substrate by total internal reflection.

21. The optical system of claim 1 , wherein the metasurface is an outcoupling optical element, wherein the metasurface is configured to extract light out of the substrate.

22. A method for forming a metasurface, the method comprising:

providing an optically transmissive substrate;

forming a grating on the substrate, the grating comprising a plurality of unit cells, each unit cell comprising, as seen in a top-down view:

a laterally-elongated first nanobeam having a first width; and

a laterally-elongated second nanobeam spaced apart from the first nanobeam by a gap, the second nanobeam having a second width larger than the first width; and

providing a layer of reflective material on the grating, the layer of reflective material extending into the gap and between the unit cells, wherein the grating is between the reflector and the substrate.

23. The method of claim 22 , wherein providing the layer of reflective material comprises depositing reflective material between and over the first and second nanobeams.

24. The method of claim 23 , wherein the reflective material comprises aluminum.

25. The method of claim 22 , wherein forming the grating comprises:

depositing an optically transmissive layer over the substrate; and

patterning the optically transmissive layer to define the grating.

26. The method of claim 25 , wherein patterning the optically transmissive layer comprises:

providing a resist layer over the optically transmissive layer;

defining a pattern in the resist layer; and

transferring the pattern from the resist layer to the optically transmissive layer.

Assignments (3)
SECURITY INTEREST Recorded Oct 15, 2025
From: MAGIC LEAP, INC.; MENTOR ACQUISITION ONE, LLC; MOLECULAR IMPRINTS, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 073109/0476 →
SECURITY INTEREST Recorded May 24, 2022
From: MOLECULAR IMPRINTS, INC.; MENTOR ACQUISITION ONE, LLC; MAGIC LEAP, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 060338/0665 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 8, 2022
From: DIANMIN LIN; MELLI, MAURO; ST. HILAIRE, PIERRE; PEROZ, CHRISTOPHE; POLIAKOV, EVGENI
To: MAGIC LEAP, INC.
Reel/Frame 058932/0519 →
Cited By (4)
US 12,248,166 US 12,372,710 US 12,429,636 US 12,529,830