IP Library Granted Patent US 11,479,180
Granted Patent B2
US 11,479,180 · App. 16/739,468 · Granted Oct 25, 2022

Expandable cargo box assembly for a pickup truck

Inventors: Avinash Jayakumar (Mississauga, CA); Harman Gill (Brampton, CA); Usman Dulatov (Newmarket, CA); Dave Flajnik (Rochester Hills, MI)
Assignee: ABC TECHNOLOGIES INC.
B60R9/02B60R2011/004B60R2011/0052B60R2011/0075B60R2011/0082B60R2011/0094
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Quick Facts
Patent No.
US 11,479,180
App. No.
16/739,468
Granted
Oct 25, 2022
Kind
B2
Abstract

An expandable cargo box assembly for mounting on a side wall section of a cargo bed of a pickup truck includes a base member for attaching the expandable cargo box assembly to the side wall section of the cargo bed, the base member having the form of an outer wall plate. Opposite the outer wall plate is an inner wall plate, the inner wall plate being displaceable from a first position to a second position, the first position defining a collapsed state, and the second position defining a deployed state. The outer and inner wall plates have operably associated therebetween a folding floor assembly, and the outer wall plate supports a forward folding wall and a rearward folding wall. Upon expanding the expandable cargo box assembly to a deployed state, the folding floor assembly and the forward and rearward folding walls are arranged to define an enclosure for receiving cargo.

Claims (38)

1. An expandable cargo box assembly for mounting on a side wall section of a cargo bed of a pickup truck, the expandable cargo box assembly comprising:

a base member for attaching the expandable cargo box assembly to the side wall section of the cargo bed, the base member having the form of an outer wall plate;

an inner wall plate positioned opposite to the outer wall plate, the inner wall plate being displaceable from a first position to a second position, the first position defining a collapsed state of the expandable cargo box assembly, and the second position defining a deployed state of the expandable cargo box assembly; and

a folding floor assembly operably coupled between the outer wall plate and the inner wall plate,

wherein the outer wall plate supports a forward folding wall and a rearward folding wall, and

wherein upon opening the expandable cargo box assembly to the deployed state, the folding floor assembly and the forward and rearward folding walls are arranged to define an enclosure for receiving cargo, and

wherein the folding floor assembly includes a first floor panel and a second floor panel, the first and second floor panels being hingedly connected together by a first floor hinge, and wherein the first floor panel on a side opposite the first floor hinge is hingedly connected to a lower longitudinal edge of the outer wall plate, while the second floor panel on a side opposite the first floor hinge is hingedly connected to a lower longitudinal edge of the inner wall plate.

2. The expandable cargo box assembly according to claim 1 , wherein the inner wall plate and the outer wall plate each include a respective floor support bracket dimensioned to extend along at least a portion of the respective wall plate, a first floor support bracket being positioned to support a portion of the first floor panel proximal the hinged connection between the first floor panel and the outer wall plate, and the second floor support bracket being positioned to support a portion of the second floor panel proximal to the hinged connection between the second floor panel and the inner wall plate.

3. The expandable cargo box assembly according to claim 2 , wherein the first and second floor support brackets include at least one bracket extender to provide additional support to an underside of the respective floor panel.

4. The expandable cargo box assembly according to claim 2 , wherein at least one load supporting linkage mechanism is provided on an underside of the cargo box assembly, the load supporting linkage mechanism includes a first linkage arm pivotally attached to the first floor support bracket and a second linkage arm pivotally attached to the second floor support bracket, the first and second linkage arms being pivotally connected therebetween.

5. The expandable cargo box assembly according to claim 1 , wherein the cargo box assembly additionally includes a lid.

6. The expandable cargo box assembly according to claim 5 , wherein the lid is in the form of a tambour-type door assembly, with a plurality of interconnected lid slats.

7. The expandable cargo box assembly according to claim 5 , wherein the lid is movable and extendable from a lid pocket defined between a lid divider wall and the inner wall plate, the lid being movable towards the outer wall plate to achieve closure of the cargo box assembly.

8. The expandable cargo box assembly according to claim 5 , wherein the lid is tethered to the floor support bracket or a lower region of the inner wall plate.

9. An expandable cargo box assembly for mounting on a side wall section of a cargo bed of a pickup truck, the expandable cargo box assembly comprising:

a base member for attaching the expandable cargo box assembly to the side wall section of the cargo bed, the base member having the form of an outer wall plate;

an inner wall plate positioned opposite to the outer wall plate, the inner wall plate being displaceable from a first position to a second position, the first position defining a collapsed state of the expandable cargo box assembly, and the second position defining a deployed state of the expandable cargo box assembly; and

a folding floor assembly operably coupled between the outer wall plate and the inner wall plate,

wherein the outer wall plate supports a forward folding wall and a rearward folding wall, and

wherein upon opening the expandable cargo box assembly to the deployed state, the folding floor assembly and the forward and rearward folding walls are arranged to define an enclosure for receiving cargo, and

wherein the outer wall plate includes a forward corner bracket at a forward end, and a rearward corner bracket at a rearward end, and wherein the inner wall plate includes a forward corner bracket at a forward end and a rearward corner bracket at a rearward end.

10. The expandable cargo box assembly according to claim 9 , wherein the forward corner bracket of the outer wall plate hingedly supports the forward folding wall, and wherein the rearward corner bracket of the outer wall plate hingedly supports the rearward folding wall.

11. The expandable cargo box assembly according to claim 10 , wherein on rotation of the forward folding wall from the collapsed state to the deployed state, the forward folding wall interlocks with the forward corner bracket of the inner wall plate, and wherein on rotation of the rearward folding wall from the collapsed state to the deployed state, the rearward folding wall interlocks with the rearward corner bracket of the inner wall plate.

12. The expandable cargo box assembly according to claim 11 , wherein the forward and rearward folding walls interlock with respective forward and rearward corner brackets of the inner wall plate by way of an integral interlock pin formed on the respective folding wall, the interlock pin being received in a complementary shaped recess formed on the respective forward and rearward corner brackets of the inner wall plate.

13. The expandable cargo box assembly according to claim 9 , wherein the cargo box assembly additionally includes a lid.

14. The expandable cargo box assembly according to claim 13 , wherein the lid is in the form of a tambour-type door assembly, with a plurality of interconnected lid slats.

15. The expandable cargo box assembly according to claim 13 , wherein the lid is movable and extendable from a lid pocket defined between a lid divider wall and the inner wall plate, the lid being movable towards the outer wall plate to achieve closure of the cargo box assembly.

16. The expandable cargo box assembly according to claim 13 , wherein the lid is tethered to the floor support bracket or a lower region of the inner wall plate.

17. An expandable cargo box assembly for mounting on a side wall section of a cargo bed of a pickup truck, the expandable cargo box assembly comprising:

a base member for attaching the expandable cargo box assembly to the side wall section of the cargo bed, the base member having the form of an outer wall plate;

an inner wall plate positioned opposite to the outer wall plate, the inner wall plate being displaceable from a first position to a second position, the first position defining a collapsed state of the expandable cargo box assembly, and the second position defining a deployed state of the expandable cargo box assembly; and

a folding floor assembly operably coupled between the outer wall plate and the inner wall plate,

wherein the outer wall plate supports a forward folding wall and a rearward folding wall, and

wherein upon opening the expandable cargo box assembly to the deployed state, the folding floor assembly and the forward and rearward folding walls are arranged to define an enclosure for receiving cargo, and

wherein each of the forward and rearward folding walls include a track panel hingedly connected to the respective folding wall, the track panel being positionable from a downward stowed position, to an upward deployed position, the track panel providing guide tracks to facilitate movement of a closure lid.

18. The expandable cargo box assembly according to claim 17 , wherein the cargo box assembly additionally includes a lid and the lid is in the form of a tambour-type door assembly, with a plurality of interconnected lid slats.

19. The expandable cargo box assembly according to claim 17 , wherein the cargo box assembly additionally includes a lid and the lid is movable and extendable from a lid pocket defined between a lid divider wall and the inner wall plate, the lid being movable towards the outer wall plate to achieve closure of the cargo box assembly.

20. The expandable cargo box assembly according to claim 17 , wherein the cargo box assembly additionally includes a lid and the lid is tethered to the floor support bracket or a lower region of the inner wall plate.

Assignments (11)
SECURITY INTEREST Recorded Oct 9, 2025
From: ABC TECHNOLOGIES INC.
To: HPS INVESTMENT PARTNERS, LLC, AS COLLATERAL AGENT
Reel/Frame 073057/0444 →
NOTICE OF RELEASE OF SECURITY INTEREST IN U.S. PATENTS, RECORDED ON APRIL 23, 2025, AT REEL/FRAME NO. 070953/0354 Recorded Aug 26, 2025
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: ABC TECHNOLOGIES INC.
Reel/Frame 072552/0829 →
NOTICE OF RELEASE OF SECURITY INTEREST IN U.S. PATENTS Recorded Aug 26, 2025
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: ABC TECHNOLOGIES INC.
Reel/Frame 072801/0830 →
RELEASE OF SECURITY INTEREST Recorded Apr 25, 2025
From: THE BANK OF NOVA SCOTIA
To: ABC TECHNOLOGIES INC.
Reel/Frame 070949/0733 →
RELEASE OF SECURITY INTEREST Recorded Apr 25, 2025
From: THE BANK OF NOVA SCOTIA
To: ABC TECHNOLOGIES INC. (AS SUCCESSOR IN INTEREST TO ABC GROUP INC.)
Reel/Frame 070949/0823 →
RELEASE OF SECURITY INTEREST Recorded Apr 25, 2025
From: THE BANK OF NOVA SCOTIA
To: ABC TECHNOLOGIES INC. (AS SUCCESSOR IN INTEREST TO ABC GROUP INC.)
Reel/Frame 070949/0888 →
NOTICE OF GRANT OF SECURITY INTEREST IN U.S. PATENTS Recorded Apr 23, 2025
From: ABC TECHNOLOGIES INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 070953/0354 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2022
From: JAYAKUMAR, AVINASH; GILL, HARMAN; DULATOV, USMAN
To: ABC TECHNOLOGIES INC.
Reel/Frame 061057/0876 →
SECURITY AGREEMENT Recorded Mar 1, 2022
From: ABC TECHNOLOGIES INC.
To: THE BANK OF NOVA SCOTIA, AS AGENT
Reel/Frame 059278/0485 →
SECURITY AGREEMENT Recorded Feb 24, 2021
From: ABC TECHNOLOGIES INC.
To: THE BANK OF NOVA SCOTIA, AS AGENT
Reel/Frame 055387/0120 →
SECURITY AGREEMENT Recorded Apr 21, 2020
From: ABC TECHNOLOGIES INC.
To: THE BANK OF NOVA SCOTIA, AS AGENT
Reel/Frame 052452/0221 →