IP Library Granted Patent US 10,689,915
Granted Patent B2
US 10,689,915 · App. 16/740,126 · Granted Jun 23, 2020

Earth-boring tools including movable formation-engaging structures

Inventors: Eric Do (The Woodlands, TX); Juan Miguel Bilen (The Woodlands, TX); Philip Christof Schulte (Burgwedel, DE); Jason E. Hoines (Spring, TX)
Assignee: Baker Hughes, a GE company, LLC
E21B10/43E21B10/62E21B10/42Y10T29/49826
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Quick Facts
Patent No.
US 10,689,915
App. No.
16/740,126
Granted
Jun 23, 2020
Kind
B2
Abstract

Earth-boring tools may have a body, a cutting element attached to the body at a first location, and a formation-engaging structure attached to the body at a second location. The formation-engaging structure may be movable during a drilling operation between a first position and a second position. In the first position, the formation-engaging structure may be located rotationally behind the cutting element at a first radial distance from a longitudinal axis of the body at which the cutting element will at least initially shield the formation-engaging structure from engaging a formation. In the second position, the formation-engaging structure may be located at a different second radial distance from the longitudinal axis of the body at which the formation-engaging structure will engage a formation.

Claims (29)

1. An earth-boring tool, comprising:

a body comprising a plurality of blades;

a cutting element attached to one of the plurality of blades of the body; and

a formation-engaging structure attached to the one of the plurality of blades of the body, a height of the cutting element above the one of the plurality of blades being greater than an exposure of the formation-engaging structure, the formation-engaging structure configured to move linearly relative to the body during a drilling operation between a first position and a second position, wherein:

the formation-engaging structure is at least partially within a cutting path traversed by the cutting element mounted on the same blade of the plurality of blades as the formation-engaging structure when the formation-engaging structure is in the first position; and

the formation-engaging structure is located adjacent to the cutting path traversed by the cutting element mounted on the same blade of the plurality of blades as the formation-engaging structure when the formation-engaging structure is in the second position.

2. The earth-boring tool of claim 1 , wherein the formation-engaging structure is located on the one of the plurality of blades at a first radial distance from a longitudinal axis of the body in the first position and at a second radial distance, different than the first radial distance, from the longitudinal axis of the body in the second position.

3. The earth-boring tool of claim 2 , wherein the formation-engaging structure is configured to move closer to the longitudinal axis of the body when moving from the first position to the second position.

4. The earth-boring tool of claim 1 , wherein the formation-engaging structure is located at least partially behind the cutting element such that the formation-engaging structure is at least partially shielded from engaging a formation in the first position and the formation-engaging structure is located to engage the formation in the second position.

5. The earth-boring tool of claim 1 , further comprising an actuation device located within a recess in the body, the actuation device being configured to move the formation-engaging structure from the first position to the second position.

6. The earth-boring tool of claim 5 , wherein the actuation device comprises a housing secured to surfaces defining the recess in the body and a support member located at least partially within the housing.

7. The earth-boring tool of claim 1 , further comprising a support member coupled to the formation-engaging structure and tracks located within a recess in the body.

8. The earth-boring tool of claim 7 , wherein the support member and the formation-engaging structure are configured to move linearly on the tracks as the formation-engaging structure moves between the first position and the second position.

9. The earth-boring tool of claim 1 , wherein a distance traversed by the formation-engaging structure between the first position and the second position is substantially equal to a diameter of the formation-engaging structure.

10. The earth-boring tool of claim 1 , wherein the cutting element comprises a primary cutting element and the formation-engaging structure comprises an additional cutting element, the primary cutting element being attached to the body at an immovable fixed location at a rotationally leading edge of the one of the plurality of blades of the body.

11. The earth-boring tool of claim 10 , wherein the formation-engaging structure is configured as an additional primary cutting element to a rotationally following cutting element on another one of the plurality of blades when the formation-engaging structure is in the second position.

12. The earth-boring tool of claim 10 , wherein a central axis of the additional cutting element and a direction of movement of the additional cutting element relative to a formation lie in a common plane when the additional cutting element is in each of the first position and the second position.

13. The earth-boring tool of claim 1 , wherein the formation-engaging structure is completely within the cutting path traversed by the cutting element when the formation-engaging structure is in the first position and the formation-engaging structure is exposed at a side of the cutting element when the formation-engaging structure is in the second position.

14. An earth-boring tool, comprising:

a body comprising a plurality of blades;

a cutting element attached to one of the plurality of blades of the body;

a support member located within a recess in the body; and

a formation-engaging structure secured to the one of the plurality of blades of the body with the support member, the formation-engaging structure configured to move linearly relative to the body during a drilling operation between a first position and a second position, the formation-engaging structure being at least partially within a cutting path traversed by the cutting element mounted on the same blade of the plurality of blades as the formation-engaging structure when the formation-engaging structure is in the first position, and the formation-engaging structure being at least partially exposed beyond the cutting path traversed by the cutting element mounted on the same blade of the plurality of blades as the formation-engaging structure when the formation-engaging structure is in the second position, wherein a height of the cutting element above the one of the plurality of blades is greater than an exposure of the formation-engaging structure.

15. The earth-boring tool of claim 14 , wherein the cutting element comprises a primary cutting element and the formation-engaging structure comprises an additional cutting element, the formation-engaging structure being configured as a backup cutting element in the second position.

16. The earth-boring tool of claim 14 , wherein a distance traversed by the formation-engaging structure between the first position and the second position is between about 1 percent and about 25 percent of a diameter of the formation-engaging structure.

17. The earth-boring tool of claim 14 , wherein each of the cutting element and the formation-engaging structure are located on a primary blade of the plurality of blades of the body.

18. The earth-boring tool of claim 14 , further comprising an actuation device located within the recess in the body, wherein the support member is a component of the actuation device.

19. The earth-boring tool of claim 18 , wherein the actuation device is configured to automatically move the formation-engaging structure from the first position to the second position in response to a predetermined event.

20. The earth-boring tool of claim 19 , wherein the actuation device comprises a receiver configured to detect the predetermined event, the receiver comprising at least one of a mud-pulse telemetry receiver or an accelerometer.

Assignments (1)
CHANGE OF NAME Recorded Nov 30, 2022
From: BAKER HUGHES, A GE COMPANY, LLC
To: BAKER HUGHES HOLDINGS LLC
Reel/Frame 062019/0790 →