IP Library Granted Patent US 12,484,706
Granted Patent B2
US 12,484,706 · App. 16/741,888 · Granted Dec 2, 2025

Mattress assemblies including at least one encapsualted panel including a heat absorbing material

Inventor: Christopher F. Chunglo (Marietta, GA)
Assignee: DREAMWELL, LTD.
A47C21/046A47C21/06A47C27/088A47C27/148A47C27/15A47C27/22B68G7/05B68G7/10
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Quick Facts
Patent No.
US 12,484,706
App. No.
16/741,888
Granted
Dec 2, 2025
Kind
B2
Abstract

Mattress assemblies including at least one encapsulated panel including a layer of fibers and/or foam saturated with a heat absorbing material. The layer is completely encapsulated with a liquid impermeable and flexible material. The heat absorbing material is not microencapsulated.

Claims (13)

1 . A mattress assembly comprising:

a single encapsulated planar panel proximate to a sleeping surface of the mattress assembly spanning at least a portion of the length and/or width of the sleeping surface and overlaying a core layer comprising:

an outer layer comprising a liquid impermeable and flexible material completely encapsulating an interior region, the interior region consisting of a layer of liquid permeable fibers saturated with hundreds of grams of a phase change material that is not microencapsulated, wherein the interior region is free from foam, wherein the phase change material in a liquid state is configured to wick into and/or fills voids within the liquid permeable fibers, and wherein the single encapsulated panel is configured to extend the effective solid to liquid or liquid to solid transition time of the phase change material throughout an entire sleep cycle of 8 hours or more.

2 . The mattress assembly of claim 1 , wherein the liquid permeable fibers are randomly oriented within the layer.

3 . The mattress assembly of claim 1 , wherein the liquid permeable fibers are vertically oriented within the layer with respect to the sleeping surface.

4 . The mattress assembly of claim 1 , wherein the phase change material comprises a mixture of phase change materials having different melting points.

5 . The mattress assembly of claim 1 , wherein the phase change material has a melting point in a range of 22° C. to 40° C.

6 . The mattress assembly of claim 1 , wherein the phase change material is in an amount effective to provide cooling or heating during a sleep cycle of at least one hour.

7 . The mattress assembly of claim 1 , wherein the encapsulated panel underlies a portion of the sleeping surface of the mattress assembly.

8 . The mattress assembly of claim 1 , wherein the phase change material has a latent heat of at least 40 J/g.

9 . The mattress assembly of claim 1 , wherein the encapsulated panel underlies a cover layer or a quilt layer within the mattress assembly.

10 . The mattress assembly of claim 1 , wherein the encapsulated panel is a removable layer.

11 . The mattress assembly of claim 1 , wherein the liquid impermeable and flexible material further comprise a thermally conductive material in an amount to increase thermal conductivity relative to other portions of the liquid impermeable and flexible material without the thermally conductive material.

Assignments (16)
SECURITY INTEREST Recorded Aug 2, 2024
From: WELLS FARGO BANK, NATIONAL ASSOCIATION; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC; DREAMWELL, LTD.
To: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 068325/0886 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded May 10, 2024
From: DREAMWELL, LTD.; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 067379/0782 →
SECURITY AGREEMENT Recorded Jul 3, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 064193/0668 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 30, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC; SSB MANUFACTURING COMPANY
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
Reel/Frame 064185/0583 →
RELEASE OF SUPER-PRIORITY SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC
Reel/Frame 064185/0538 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0236 →
NOTICE OF AGENCY RESIGNATION AND ASSIGNMENT OF SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Feb 6, 2023
From: UBS AG, STAMFORD BRANCH, AS THE RESIGNING ADMINISTRATIVE AGENT
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 062682/0540 →
SECURITY INTEREST Recorded Jan 31, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062571/0391 →
TERMINATION AND RELEASE OF ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jan 27, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SERTA SIMMONS BEDDING, LLC
Reel/Frame 062525/0959 →
SECURITY INTEREST Recorded Jan 27, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062525/0458 →
SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Dec 23, 2022
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 062212/0165 →
RELEASE OF SECOND LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT R/F 057298/0356 Recorded May 10, 2022
From: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.
Reel/Frame 059913/0838 →
FIRST LIEN TERM LOAN IP SECURITY AGREEMENT SUPPLEMENT Recorded Jun 1, 2020
From: DREAMWELL, LTD
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 053361/0576 →
ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jun 1, 2020
From: DREAMWELL, LTD
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 052798/0430 →
SECOND LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jun 1, 2020
From: DREAMWELL, LTD
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
Reel/Frame 052798/0356 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2020
From: CHUNGLO, CHRISTOPHER F.
To: DREAMWELL, LTD.
Reel/Frame 051505/0718 →
Continuity (1)
Related Publication 20210212474A1 · Jul 15, 2021
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