IP Library Granted Patent US 12,370,630
Granted Patent B2
US 12,370,630 · App. 16/746,246 · Granted Jul 29, 2025

Method and system for preventing back strikes when laser drilling hollow parts

Inventors: Henry H. Thayer (Wethersfield, CT); Dmitri Novikov (Avon, CT)
Assignee: RTX Corporation
B23K26/389B23K26/16B23K26/18B23K37/006B23K2101/001B23K2101/04
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Quick Facts
Patent No.
US 12,370,630
App. No.
16/746,246
Granted
Jul 29, 2025
Kind
B2
Abstract

A method for forming a hollow component includes injecting a fluid into an internal cavity of the hollow component to achieve a pressure of the fluid within the internal cavity that is greater than an ambient pressure. The method further includes drilling at least one hole through the hollow component from an external surface of the hollow component to the internal cavity by applying a laser beam to the hollow component with a laser generator. The method further includes directing the fluid from the internal cavity and through the at least one hole so as to exit the hollow component via the at least one hole.

Claims (24)

1. A method for drilling a plurality of holes in a hollow component, the method comprising:

injecting a fluid into an internal cavity of the hollow component to achieve a pressure of the fluid within the internal cavity that is greater than an ambient pressure;

drilling the plurality of holes through the hollow component from an external surface of the hollow component to the internal cavity by applying a laser beam to the hollow component with a laser generator, drilling the plurality of holes through the hollow component including sequentially drilling each hole of the plurality of holes progressively from a first position of the hollow component to a second position of the hollow component, the second position higher than the first position; and

directing the fluid from the internal cavity and through the at least one hole so as to exit the hollow component via the at least one hole.

2. The method of claim 1 , wherein injecting the fluid into the internal cavity of the hollow component comprises controlling a flow rate of the fluid from a fluid source to the hollow component.

3. The method of claim 2 , further comprising maintaining a predetermined fluid pressure within the internal cavity of the hollow component as the plurality of holes are sequentially drilled.

4. The method of claim 3 , further comprising collecting the fluid which exits the plurality of holes.

5. The method of claim 4 , further comprising returning the collected fluid to the fluid source.

6. The method of claim 5 , wherein returning the collected fluid to the fluid source includes passing the fluid through a filter.

7. The method of claim 1 , wherein the fluid comprises water.

8. The method of claim 7 , wherein the fluid further comprises a dye.

9. The method of claim 8 , further comprising flushing the hollow component with a second fluid, different than the fluid, subsequent to drilling the plurality of holes through the hollow component.

10. The method of claim 1 , further comprising fluidly coupling the hollow component to the fluid source with a seal.

11. A method for drilling a plurality of holes in a hollow component, the method comprising:

injecting a fluid into an internal cavity of the hollow component to achieve a pressure of the fluid within the internal cavity that is greater than an ambient pressure;

sequentially drilling a plurality of holes through the hollow component from an external surface of the hollow component to the internal cavity by applying a laser beam to the hollow component with a laser generator, the plurality of holes drilled progressively from a first position of the hollow component to a second position of the hollow component, the second position higher than the first position;

directing the fluid from the internal cavity and through the plurality of holes so as to exit the hollow component via the plurality of holes; and

controlling a flow rate of the fluid from a fluid source to the hollow component so as to maintain a predetermined fluid pressure within the internal cavity of the hollow component as the plurality of holes are sequentially drilled by increasing the flow rate of the fluid as the plurality of holes are sequentially drilled.

12. The method of claim 11 , further comprising collecting the fluid which exits the plurality of holes.

13. The method of claim 12 , further comprising returning the collected fluid to the fluid source.

14. The method of claim 13 , wherein returning the collected fluid to the fluid source includes passing the fluid through a filter.

15. The method of claim 11 , wherein the fluid comprises water.

16. The method of claim 15 , wherein the fluid further comprises a dye.

17. The method of claim 16 , wherein the dye is a carbon black dye.

Assignments (4)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064402/0837 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING ON THE ADDRESS 10 FARM SPRINGD ROAD FARMINGTONCONNECTICUT 06032 PREVIOUSLY RECORDED ON REEL 057190 FRAME 0719. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT SPELLING OF THE ADDRESS 10 FARM SPRINGS ROAD FARMINGTON CONNECTICUT 06032. Recorded Aug 19, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057226/0390 →
CHANGE OF NAME Recorded Aug 16, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057190/0719 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2020
From: THAYER, HENRY H.; NOVIKOV, DMITRI
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 051548/0735 →