IP Library Granted Patent US 10,920,481
Granted Patent B2
US 10,920,481 · App. 16/747,747 · Granted Feb 16, 2021

Door skins, doors, and nested door skins

Inventors: Patrick C. Ege (Westmont, IL); Dale Di Iulio (Waukesha, WI); Timothy D. Gouge (Elgin, IL)
Assignee: Masonite Corporation
E06B3/7001E06B3/74E06B3/78E06B2003/7023E06B2003/7049
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Quick Facts
Patent No.
US 10,920,481
App. No.
16/747,747
Granted
Feb 16, 2021
Kind
B2
Abstract

A door skin is provided that includes at least one inner panel, an outer body portion surrounding the at least one inner panel, and at least one contoured portion surrounding the at least one panel and interconnecting the at least one panel to the outer body portion. The at least one contoured portion is recessed from the at least one panel and the outer body portion and includes a center base portion that interconnects with the outer body portion via a first sloping portion and with the panel via a second sloping portion. The first sloping portion includes a first angled portion and a first bump. The second sloping portion includes second and third bumps.

Claims (28)

1. A door skin comprising:

an inner panel;

an outer body portion; and

a contoured portion interconnecting the inner panel to the outer body portion, the contoured portion is recessed from the inner panel and the outer body portion and includes a center base portion, a first sloping portion interconnecting the central base portion with the outer body portion, and a second sloping portion interconnecting the central base portion with the inner panel, the first sloping portion including a first angled portion that is adjacent to the outer body and a first bump having a first convex exterior surface that extends from the first angled portion to the center base portion, the second sloping portion including a second bump and a third bump, the second bump is adjacent to the center base portion, has a second convex exterior surface that extends from the center base portion to the third bump, the third bump is adjacent to the inner panel and has a third convex exterior surface that extends from the second bump to the inner panel.

2. The door skin of claim 1 , wherein the first and second bumps are symmetrical with one another.

3. The door skin of claim 1 , wherein the second sloping portion consists of the second and third bumps.

4. The door skin of claim 1 , wherein the exterior surface of the first angled portion is planar.

5. The door skin of claim 1 , wherein the door skin comprises a wood composite composition.

6. The door skin of claim 1 , wherein the door skin comprises a fiberglass-reinforced polymer.

7. The door skin of claim 1 , wherein the at least one contoured portion is formed as a unitary piece with the inner panel and the outer body portion.

8. The door skin of claim 1 , wherein the exterior surface of the inner panel and the outer body portion are coplanar with one another.

9. The door skin of claim 1 , wherein the second convex exterior surface of the second bump and the third convex exterior surface of the third bump intersect at an intersection having a V-shaped profile.

10. A door comprising a door frame and at least one door skin of claim 1 secured to the door frame.

11. Nested door skins, comprising:

first and second door skins each of the door skins having an exterior surface and an interior surface and each of the door skins comprising

an inner panel,

an outer body portion, and

a contoured portion interconnecting the inner panel to the outer body portion, the contoured portion is recessed from the inner panel and the outer body portion and includes a center base portion, a first sloping portion interconnecting the central base portion with the outer body portion, and a second sloping portion interconnecting the central base portion with the inner panel, the first sloping portion including a first angled portion that is adjacent to the outer body and a first bump having a first convex exterior surface that extends from the first angled portion to the center base portion, the second sloping portion including a second bump and a third bump, the second bump is adjacent to the center base portion and has a second convex exterior surface that extends from the center base portion to the third bump, the third bump is adjacent to the inner panel and has a third convex exterior surface that extends from the second bump to the inner panel,

wherein the first and second door skins are nested with one another with the interior surface of the first door skin contacting the exterior surface of the second door skin.

12. The nested door skins of claim 11 , wherein the first and second door skins are nested with one another with the interior surface of the inner panel, the outer body portion, and the center base portion of the first door skin respectively spaced from the exterior surface of the inner panel, the outer body portion, and the center base portion of the second door skin.

13. The nested door skins of claim 11 , wherein the first and second bumps of each of the door skins are symmetrical with one another.

14. The nested door skins of claim 11 , wherein the second sloping portion of each of the door skins consists of the second and third bumps.

15. The nested door skins of claim 11 , wherein the exterior surface of the first angled portion of each of the door skins is planar.

16. The nested door skins of claim 11 , wherein each of the door skins comprises a wood composite composition.

17. The nested door skins of claim 11 , wherein each of the door skins comprises a fiberglass-reinforced polymer.

18. The nested door skins of claim 11 , wherein for each of the door skins, the contoured portion is formed as a unitary piece with the inner panel and the outer body portion.

19. The nested door skins of claim 11 , wherein the exterior surface of the inner panel and the outer body portion of each of the door skins are coplanar with one another.

20. The nested door skins of claim 11 , wherein for each of the door skins, the second convex exterior surface of the second bump and the third convex exterior surface of the third bump intersect at an intersection having a V-shaped profile.

Assignments (4)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jun 7, 2024
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: MASONITE CORPORATION
Reel/Frame 067664/0796 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2024
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: MASONITE CORPORATION
Reel/Frame 067664/0832 →
SECURITY AGREEMENT Recorded Dec 15, 2022
From: MASONITE CORPORATION
To: WELLS FAGO BANK, NATIONAL ASSOCIATION
Reel/Frame 062136/0784 →
SECURITY INTEREST Recorded Dec 13, 2022
From: MASONITE CORPORATION
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 062118/0875 →