IP Library Granted Patent US 11,270,842
Granted Patent B2
US 11,270,842 · App. 16/751,289 · Granted Mar 8, 2022

Multilayer ceramic capacitor having ultra-broadband performance

Inventors: Marianne Berolini (Greenville, SC); Jeffrey A. Horn (Simpsonville, SC); Richard C. VanAlstine (Piedmont, SC)
Assignee: KYOCERA AVX Components Corporation
H01G4/012H01G4/30
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Quick Facts
Patent No.
US 11,270,842
App. No.
16/751,289
Granted
Mar 8, 2022
Kind
B2
Abstract

A multilayer ceramic capacitor may include a monolithic body including a plurality of dielectric layers and a plurality of electrode regions. The plurality of electrode regions can include a dielectric region, an active electrode region, and a shield electrode region. The active electrode region may be located between the dielectric region and the shield electrode region in a Z-direction. The dielectric region may extend from the active electrode region to the top surface of the broadband multilayer ceramic capacitor. The capacitor may include a plurality of active electrodes arranged within the active electrode region and at least one shield electrode arranged within the shield electrode region. The dielectric region may be free of electrode layers that extend greater than 25% of a length of the capacitor. A ratio of a capacitor thickness to a thickness of the dielectric region may be less than about 20.

Claims (45)

1. A broadband multilayer ceramic capacitor having a first end and a second end that is spaced apart from the first end in a longitudinal direction that is perpendicular to a lateral direction, the lateral direction and longitudinal direction each being perpendicular to a Z-direction, and wherein the capacitor comprises a top surface and a bottom surface opposite the top surface in the Z-direction, the broadband multilayer ceramic capacitor comprising:

a monolithic body comprising a plurality of dielectric layers stacked in the Z-direction;

a first external terminal disposed along the first end;

a second external terminal disposed along the second end;

a plurality of electrode regions that are stacked in the Z-direction, wherein the plurality of electrode regions comprise a dielectric region, an active electrode region, and a shield electrode region, wherein the active electrode region is located between the dielectric region and the shield electrode region in the Z-direction, and wherein the dielectric region extends from the active electrode region to the top surface of the broadband multilayer ceramic capacitor;

a plurality of active electrodes arranged within the active electrode region;

at least one shield electrode arranged within the shield electrode region;

wherein the broadband multilayer ceramic capacitor has a capacitor length in the longitudinal direction between the first end and the second end, and wherein the dielectric region is free of electrode layers that extend greater than 25% of the capacitor length from the first end or the second end; and

wherein the broadband multilayer ceramic capacitor has a capacitor thickness in the Z-direction between the top surface and the bottom surface, and the dielectric region has a dielectric region thickness in the Z-direction, and a ratio of the capacitor thickness to the dielectric region thickness is less than about 20.

2. The broadband multilayer ceramic capacitor of claim 1 , wherein the dielectric region includes a first plurality of dummy electrode tabs connected with the first external terminal and a second plurality of dummy electrode tabs connected with the second external terminal.

3. The broadband multilayer ceramic capacitor of claim 1 , wherein the shield electrode region comprises a first plurality of dummy electrode tabs connected with the first external terminal and a second plurality of dummy electrode tabs connected with the second external terminal.

4. The broadband multilayer ceramic capacitor of claim 1 , wherein a ratio of the capacitor thickness to a shield electrode region thickness ranges from about 1.1 to about 20.

5. The broadband multilayer ceramic capacitor of claim 1 , wherein a ratio of the capacitor thickness to an active electrode region thickness ranges from about 0.5 to about 20.

6. The broadband multilayer ceramic capacitor of claim 1 , wherein the at least one shield electrode comprises:

a first shield electrode that is parallel with the longitudinal direction and connected with the first external terminal; and

a second shield electrode that is parallel with the longitudinal direction and connected with the second external terminal, the second shield electrode being approximately aligned in the Z-direction with the first shield electrode.

7. The broadband multilayer ceramic capacitor of claim 1 , wherein the at least one shield electrode further comprises a pair of additional shield electrodes, wherein one of the pair of additional shield electrodes is connected with the first external terminal and another of the pair of additional shield electrodes is connected with the second external terminal.

8. The broadband multilayer ceramic capacitor of claim 1 , wherein the at least one shield electrode comprises:

a first shield electrode that is parallel with the longitudinal direction, the first shield electrode connected with the first external terminal, the first shield electrode having a first longitudinal edge aligned with the lateral direction and facing away from the first external terminal, wherein the first shield electrode has a second longitudinal edge aligned with the lateral direction and facing away from the first external terminal, and wherein the second longitudinal edge is offset in the longitudinal direction from the first longitudinal edge by a shield electrode offset distance;

wherein the capacitor has a capacitor length in the longitudinal direction between the first end and the second end of the capacitor, and wherein a ratio of the capacitor length to the shield electrode offset distance is greater than about 2; and

a second shield electrode connected with the second external terminal, the second shield electrode being approximately aligned with the first shield electrode in the Z-direction.

9. The broadband multilayer ceramic capacitor of claim 8 , wherein the second shield electrode has a first longitudinal edge aligned with the lateral direction and facing away from the second external terminal, wherein the second shield electrode has a second longitudinal edge aligned with the lateral direction and facing away from the second external terminal, and wherein the second longitudinal edge is offset in the longitudinal direction from the first longitudinal edge by approximately the shield electrode offset distance.

10. The broadband multilayer ceramic capacitor of claim 9 , wherein a first shield gap distance is formed in the longitudinal direction between the first longitudinal edge of the first shield electrode and the first longitudinal edge of the second shield electrode.

11. The broadband multilayer ceramic capacitor of claim 10 , wherein the capacitor has a capacitor length in the longitudinal direction between the first end and the second end of the capacitor, and wherein a ratio of the capacitor length to the first shield gap distance is greater than about 2.

12. The broadband multilayer ceramic capacitor of claim 9 , wherein a second shield gap distance is formed in the longitudinal direction between the second longitudinal edge of the first shield electrode and the second longitudinal edge of the second shield electrode.

13. The broadband multilayer ceramic capacitor of claim 8 , wherein first shield electrode has a third longitudinal edge aligned with the lateral direction and facing away from the first external terminal, and the second shield electrode has a third longitudinal edge aligned with the lateral direction and facing away from the second external terminal, and wherein a third shield gap distance is formed in the longitudinal direction between the third longitudinal edge of the first shield electrode and the third longitudinal edge of the second shield electrode.

14. The broadband multilayer ceramic capacitor of claim 1 , wherein the first shield electrode is symmetric in the lateral direction about a longitudinal centerline that extends in the longitudinal direction.

15. The broadband multilayer ceramic capacitor of claim 1 , wherein the capacitor has a capacitor thickness between a top surface and a bottom surface in the Z-direction, and wherein a ratio of the capacitor thickness to a shield-to-bottom-surface distance is greater than about 2.

16. The broadband multilayer ceramic capacitor of claim 1 , wherein the broadband multilayer ceramic capacitor is configured for mounting to the mounting surface such the at least one shield electrode is between the plurality of active electrode layers and the mounting surface.

17. The broadband multilayer ceramic capacitor of claim 1 , wherein the broadband multilayer ceramic capacitor is free of shield electrodes above the plurality of active electrode layers in the Z-direction.

18. The broadband multilayer ceramic capacitor of claim 1 , wherein the dielectric region is free of any electrode layers.

19. The broadband multilayer ceramic capacitor of claim 1 , wherein at least one of the active electrode layers comprises a first electrode comprising a base portion electrically connected with the first external terminal, a first electrode arm extending from the base portion in the longitudinal direction, and a central portion extending from the base portion in the longitudinal direction.

20. The broadband multilayer ceramic capacitor of claim 18 , wherein the central portion has a first width at a first location and a second width that is greater than the first width at a second location, and wherein the second location is offset from the first location in the longitudinal direction.

21. The broadband multilayer ceramic capacitor of claim 18 , wherein the at least one of the active electrode layers comprises a second electrode comprising a base portion electrically connected with the second external termination, and wherein a central end gap distance is formed in the longitudinal direction between the central portion of the first electrode and the base portion of the second electrode.

22. The broadband multilayer ceramic capacitor of claim 18 , wherein the at least one of the active electrode layers comprises a second electrode comprising a base portion electrically connected with the second external termination, and wherein a central edge gap distance is formed in the lateral direction between the central portion of the first electrode and the second electrode arm.

23. The broadband multilayer ceramic capacitor of claim 1 , wherein the broadband multilayer ceramic capacitor exhibits an insertion loss that is greater than about −0.4 dB at about 10 GHz.

24. The broadband multilayer ceramic capacitor of claim 1 , wherein the broadband multilayer ceramic capacitor exhibits an insertion loss that is greater than about −0.4 dB at about 20 GHz.

25. The broadband multilayer ceramic capacitor of claim 1 , wherein the broadband multilayer ceramic capacitor exhibits an insertion loss that is greater than about −0.5 dB at about 30 GHz.

26. The broadband multilayer ceramic capacitor of claim 1 , wherein the broadband multilayer ceramic capacitor exhibits an insertion loss that is greater than about −0.4 dB from about 5 GHz to about 20 GHz.

27. The broadband multilayer ceramic capacitor of claim 1 , wherein the broadband multilayer ceramic capacitor exhibits an insertion loss that is greater than about −0.5 dB from about 20 GHz to about 40 GHz.

28. A method of forming a broadband multilayer ceramic capacitor having a first end and a second end that is spaced apart from the first end in a longitudinal direction that is perpendicular to a lateral direction, the lateral direction and longitudinal direction each being perpendicular to a Z-direction, and the capacitor having a top surface and a bottom surface opposite the top surface in the Z-direction, the method comprising:

forming a plurality of active electrodes on a plurality of active electrode layers;

forming at least one shield electrode on a shield electrode layer; and

stacking the plurality of active electrode layers and the shield electrode layer with a plurality of dielectric layers to form a monolithic body including a plurality of electrode regions that comprise a dielectric region, an active electrode region, and a shield electrode region, wherein the active electrode region is located between the dielectric region and the shield electrode region in the Z-direction, and wherein the dielectric region extends from the active electrode region to a top surface of the monolithic body, and wherein the broadband multilayer ceramic capacitor has a capacitor length in the longitudinal direction between the first end and the second end, and wherein the dielectric region is free of electrode layers that extend greater than 25% of the capacitor length from the first end or the second end, and wherein the broadband multilayer ceramic capacitor has a capacitor thickness in the Z-direction between the top surface and the bottom surface, and the dielectric region has a dielectric region thickness in the Z-direction, and a ratio of the capacitor thickness to the dielectric region thickness is less than about 20.

29. The broadband multilayer ceramic capacitor of claim 1 , wherein the monolithic body further comprises a floating electrode not directly connected to the first external electrode or the second external electrode.

Assignments (2)
CHANGE OF NAME Recorded Dec 22, 2021
From: AVX CORPORATION
To: KYOCERA AVX COMPONENTS CORPORATION
Reel/Frame 058563/0762 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2020
From: BEROLINI, MARIANNE; HORN, JEFFREY A.; VANALSTINE, RICHARD
To: AVX CORPORATION
Reel/Frame 052231/0235 →
Continuity (3)
Provisional Application 62811101 · Feb 27, 2019
Provisional Application 62797505 · Jan 28, 2019
Related Publication 20200243259A1 · Jul 30, 2020
Cited By (2)
US 12,205,766 US 12,651,703