Pressure assist method for pressure fryer
Methods for adjusting the pressure in a cooking chamber of a pressure fryer are provided. The pressure inside the cooking chamber is determined in response to detecting closure of a valve that vents the cooking chamber. The pressure in the chamber is compared to a predetermined pressure. If the pressure in the chamber is less than the predetermined pressure, a pressure assist system is activated. The pressure assist system includes an air pump and/or pressure source, and when activated, supplies a gas to the cooking chamber to increase the pressure in the cooking chamber. The pressure may be determined at a predetermined time after closure of the valve, and an amount of gas to be added to the cooking chamber determined based on a difference between the measured pressure and the predetermined pressure.
1. A method for adjusting pressure in a cooking chamber of a pressure fryer during a cooking cycle, the pressure fryer including a controller, and the method comprising:
starting, by the controller, the cooking cycle of a food product by closing a lid of the pressure fryer and activating heating elements to heat up a cooking medium and the food product located in the cooking chamber;
activating, by the controller, closing of a pressure control valve, which selectively vents the cooking chamber to remove pressure from the cooking chamber when the pressure control valve is open;
determining a pressure in the cooking chamber with a pressure sensor;
comparing, by the controller, the pressure in the cooking chamber to a predetermined pressure to determine whether the pressure in the cooking chamber is less than the predetermined pressure;
in response to both the pressure in the cooking chamber being less than the predetermined pressure and the pressure control valve being closed, activating, by the controller, a pressure assist system to supply a gas into the cooking chamber to further pressurize the cooking chamber;
comparing, by the controller, an amount of time the pressure assist system has been active to a maximum allowable time to determine if the amount of time exceeds the maximum allowable time; and
in response to the amount of time exceeding the maximum allowable time, deactivate, by the controller, the pressure assist system.
2. The method of claim 1 , wherein the predetermined pressure is an optimal operating pressure, and the method further comprises:
monitoring the pressure in the cooking chamber after activating the pressure assist system; and
deactivating the pressure assist system when the pressure within the cooking chamber is equal to or greater than the predetermined pressure.
3. The method of claim 1 , wherein the pressure assist system includes an air pump, and activating the pressure assist system comprises applying power to the air pump.
4. The method of claim 1 , wherein the pressure assist system includes a pressure supply valve coupling the cooking chamber to a pressure source, and activating the pressure assist system comprises opening the pressure supply valve.
5. The method of claim 4 , wherein the pressure source is a tank of pressurized carbon dioxide used to supply a fountain drink station.
6. The method of claim 1 , wherein activating the pressure assist system to supply the gas into the cooking chamber comprises:
adjusting an amount of the gas supplied into the cooking chamber so that the pressure in the cooking chamber follows a predetermined pressurization curve.
7. The method of claim 6 , further comprising:
cycling activation of the pressure assist system to achieve pressurization of the cooking chamber along the predetermined pressurization curve.
8. The method of claim 6 , wherein the predetermined pressurization curve duplicates a pressurization with respect to time that would normally occur with a full load of food product.
9. A method for adjusting pressure in a cooking chamber of a pressure fryer during a cooking cycle, the pressure fryer including a controller, and the method comprising:
starting, by the controller, the cooking cycle of a food product by closing a lid of the pressure fryer and activating heating elements to heat up a cooking medium and the food product located in the cooking chamber;
activating, by the controller, closing of a pressure control valve, which selectively vents the cooking chamber to remove pressure from the cooking chamber when the pressure control valve is open;
determining a pressure in the cooking chamber with a pressure sensor;
comparing, by the controller, the pressure in the cooking chamber to a predetermined pressure to determine whether the pressure in the cooking chamber is less than the predetermined pressure;
in response to both the pressure in the cooking chamber being less than the predetermined pressure and the pressure control valve being closed, activating, by the controller, a pressure assist system to supply a gas into the cooking chamber to further pressurize the cooking chamber;
comparing, by the controller, an amount of time the pressure assist system has been active to a maximum allowable time to determine if the amount of time exceeds the maximum allowable time; and
in response to the amount of time exceeding the maximum allowable time, deactivate, by the controller, the pressure assist system,
wherein the predetermined pressure is a target pressure, and the method further comprises:
waiting a predetermined amount of time after activating closure of the pressure control valve to determine the pressure in the cooking chamber; and
determining an amount of gas to supply into the cooking chamber based on a difference between the pressure in the cooking chamber and the target pressure.