IP Library Granted Patent US 11,598,141
Granted Patent B1
US 11,598,141 · App. 16/752,538 · Granted Mar 7, 2023

Simulated steel fenestration system

Inventors: Richard Mazur (Mesa, AZ); Cameron Miles Wyatt (Gilbert, AZ); Jennifer Lloyd-Randolfi (Chandler, AZ)
Assignee: WWS Acquisition, LLC
E06B3/26305E06B3/16E06B2003/26352E06B2003/26398
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Quick Facts
Patent No.
US 11,598,141
App. No.
16/752,538
Granted
Mar 7, 2023
Kind
B1
Abstract

Example aspects of a simulated steel fenestration system, an insulated fenestration system, and a method for insulating a fenestration system are disclosed. The simulated steel fenestration system can comprise a frame, a pane assembly assembled with the frame, and a muntin bar, wherein at least one of the frame and the muntin bar comprise a non-steel material configured to resemble steel.

Claims (30)

1. A simulated steel fenestration system comprising:

a frame;

a pane assembly assembled with the frame, the pane assembly defining an outer pane surface and an inner pane surface;

an outer muntin bar extending in a first direction and defining a planar first outer bar surface, a planar second outer bar surface, and an inner bar surface, each of the first and second outer bar surfaces defining a distal edge, the inner bar surface extending between the distal edges of the first and second outer bar surfaces and defining a width of the outer muntin bar, the inner bar surface attached directly to the outer pane surface, the outer pane surface spanning the width of the outer muntin bar, wherein the first and second outer bar surfaces are angled towards one another at an acute angle relative to the inner bar surface, wherein the planar first outer bar surface, the planar second outer bar surface, and the inner bar surface fully surround a substantially hollow interior of the outer muntin bar;

a muntin bar segment extending in a second direction perpendicular to the first direction, the muntin bar segment defining a first outer bar surface, a second outer bar surface, and an inner bar surface, wherein each of the first outer bar surface and the second outer bar surface defines an angled end, the angled ends abutting and matching the angle of the first outer bar surface of the outer muntin bar; and

an inner muntin bar attached to the inner pane surface and laterally aligned with the outer muntin bar, the inner muntin bar formed as a thin planar panel;

wherein at least one of the frame and the outer muntin bar comprise a non-steel material configured to resemble steel; and

wherein the frame comprises a first bracket and a second bracket, the pane assembly is clamped between the first and second brackets, and the simulated steel fenestration system further comprises a first seal compressed between the first bracket and the outer pane surface.

2. The simulated steel fenestration system of claim 1 , wherein the muntin bar segment is a first muntin bar segment, the fenestration system further comprising a second muntin bar segment laterally aligned with the first muntin bar segment, and wherein each of the first muntin bar segment and second muntin bar segment are attached directly to the outer pane surface.

3. The simulated steel fenestration system of claim 1 , wherein:

the frame defines a first frame side, a second frame side opposite the first frame side, a first frame end, and a second frame end opposite the first frame end;

the outer pane surface extends from the first frame side to the second frame side and from the first frame end to the second frame end;

the outer muntin bar extends from the first frame side to the second frame side; and

the muntin bar segment extends from the first frame end to the outer muntin bar.

4. The simulated steel fenestration system of claim 1 , wherein:

the pane assembly comprises a solid outer pane defining the outer pane surface; and

the pane assembly further comprises a solid inner pane spaced from the solid outer pane and defining the inner pane surface.

5. The simulated steel fenestration system of claim 1 , wherein the non-steel material is aluminum.

6. The simulated steel fenestration system of claim 4 , wherein the outer muntin bar extends to a first distance away from the outer pane surface and the inner muntin bar extends to a second distance away from the inner pane surface, the first distance greater than the second distance.

7. The simulated steel fenestration system of claim 1 , wherein:

the first bracket defines a sealing slot;

the first seal is a bulb seal defining a connector portion and an extension portion;

the connector portion is received in the sealing slot; and

the extension portion extends from the connector portion to the outer pane surface.

8. The simulated steel fenestration system of claim 1 , wherein each of the first and second outer bar surfaces of the muntin bar segment are substantially planar.

9. The simulated steel fenestration system of claim 1 , wherein the muntin bar segment is a first muntin bar segment and the simulated steel fenestration system further comprises a second muntin bar segment, the second muntin bar segment extending in the second direction and laterally aligned with the first muntin bar segment, the second muntin bar segment defining a first outer bar surface and a second outer bar surface, each of the first outer bar surface and the second outer bar surface defining an angled end, the angled ends abutting and matching the angle of the second outer bar surface of the outer muntin bar.

10. The simulated steel fenestration system of claim 1 , wherein the inner muntin bar defines a width that is about equal to or less than the width of the outer muntin bar.

11. The simulated steel fenestration system of claim 1 , wherein each of the first and second outer bar surfaces of the muntin bar segment defines a distal edge, the inner bar surface of the muntin bar segment extending between the distal edges of the first and second outer bar surfaces and defining a width of the muntin bar segment, the inner bar surface attached directly to the outer pane surface, the outer pane surface spanning the width of the muntin bar segment.

12. The simulated steel fenestration system of claim 4 , wherein the inner muntin bar is unattached to the outer muntin bar.

13. The simulated steel fenestration system of claim 12 , wherein the inner muntin bar defines an inner bar surface attached directly to the inner pane surface, the inner pane surface spanning a width of the inner muntin bar.

Assignments (6)
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 2, 2024
From: CGI WINDOWS AND DOORS, LLC; MDM UTAH, LLC; PGT INDUSTRIES, LLC; PGT INNOVATIONS, LLC; WWS ACQUISITION, LLC; WESTERN WINDOW HOLDING, LLC
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 066974/0256 →
PATENT SECURITY AGREEMENT (TERM) Recorded Apr 2, 2024
From: CGI WINDOWS AND DOORS, LLC; MDM UTAH, LLC; PGT INDUSTRIES, LLC; PGT INNOVATIONS, LLC; WWS ACQUISITION, LLC; WESTERN WINDOW HOLDING, LLC
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 066975/0062 →
PATENT SECURITY AGREEMENT (NOTES) Recorded Mar 29, 2024
From: PGT INNOVATIONS, LLC; WESTERN WINDOW HOLDING, LLC; MDM UTAH, LLC; PGT INDUSTRIES, LLC; CGI WINDOWS AND DOORS, LLC; WWS ACQUISITION, LLC
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 066953/0070 →
ENTITY CONVERSION AND CHANGE OF NAME Recorded Mar 28, 2024
From: PGT INNOVATIONS, INC.
To: PGT INNOVATIONS, LLC
Reel/Frame 066946/0139 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2023
From: WWS ACQUISITION, LLC
To: PGT INNOVATIONS, INC.
Reel/Frame 064575/0858 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 5, 2020
From: MAZUR, RICHARD; WYATT, CAMERON MILES; LLOYD-RANDOLFI, JENNIFER
To: WWS ACQUISITION, LLC
Reel/Frame 053407/0358 →
Continuity (1)
Provisional Application 62802507 · Feb 7, 2019