IP Library Granted Patent US 12,062,752
Granted Patent B2
US 12,062,752 · App. 16/753,432 · Granted Aug 13, 2024

Separator for lithium sulfur batteries

Inventors: Qingliu Wu (Ann Arbor, MI); Pu Zhang (Ann Arbor, MI); Michael Wixom (Ann Arbor, MI); Hong Wang (Troy, MI)
Assignee: Navitas Systems, LLC
H01M10/052H01M50/417H01M50/431H01M50/434H01M50/44H01M50/443H01M50/451H01M50/457
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Quick Facts
Patent No.
US 12,062,752
App. No.
16/753,432
Granted
Aug 13, 2024
Kind
B2
Abstract

Provided are materials that may be used in or as a separator in an electrochemical cell such as a lithium sulfur battery. The separator includes a material capable of absorbing and desorbing a polysulfide. The inclusion of the materials in a separator provide for reduced sulfur loss from a cathode during cycling thereby improving cycle life.

Claims (21)

1. A lithium sulfur battery comprising:

an anode;

a cathode, the cathode comprising sulfur, the cathode spaced a distance from the anode such that a space is formed between the anode and the cathode;

a multifunctional separator positioned between the anode and the cathode, wherein the separator comprises an electrically conductive active material capable of absorbing and desorbing a polysulfide; and

an electrolyte in contact with the cathode, the separator, and the anode; wherein the electrically conductive active material comprises an interstitial metal nitride or metal oxynitride, wherein a metal of the metal nitride or metal oxynitride is selected from the group consisting of Ti, Cr, Fe, V, Mo, W, Zr, Co, Ni, Nb, and combinations thereof.

2. The lithium sulfur battery of claim 1 , wherein the metal nitride or metal oxynitride has porosity of 20% or greater.

3. The lithium sulfur battery of claim 1 , wherein the metal of the metal nitride or metal oxynitride is Ti.

4. The lithium sulfur battery of claim 1 , wherein the interstitial metal nitride or metal oxynitride has a surface area of 10 m 2 /g or greater.

5. The lithium sulfur battery of claim 1 wherein said interstitial metal nitride or metal oxynitride is coated onto the surface of a scaffold material.

6. The lithium sulfur battery of claim 5 wherein said scaffold material comprises carbon.

7. The lithium sulfur battery of claim 5 wherein said scaffold material is in the form of a microporous sphere, mesoporous nanoparticle, porous hollow carbon, graphene oxide sheet, porous carbon nanofiber, hollow carbon fiber, metal foam, metal mesh, or combinations thereof.

8. The lithium sulfur battery claim 1 wherein said interstitial metal nitride or metal oxynitride structure serves as a core, and

the separator further comprising a coating on the core, the coating comprising a metal nitride or oxynitride that differs from the core.

9. The lithium sulfur battery of claim 8 wherein the core comprises titanium nitride or oxynitride.

10. The lithium sulfur battery of claim 8 wherein the core comprises titanium nitride or oxynitride and the coating comprises vanadium.

11. The lithium sulfur battery of claim 1 wherein the interstitial metal nitride or metal oxynitride is coated onto a porous host material to form a nitride host material.

12. The lithium sulfur battery of claim 1 , wherein the electrically conductive active material comprises a one or more dimensional aspects that correspond to a molecular size of the polysulfides.

13. The lithium sulfur battery of claim 1 wherein the separator further comprises a substrate, the substrate coated on at least one side with the electrically conductive active material.

14. The lithium sulfur battery of claim 13 , wherein the substrate comprises at least one of polyolefin, polyvinylidene fluoride (PVdF), polyvinylidene fluoride-co-hexafluoropropylene (PVDF-HFP), polyethylene (PE), polypropylene (PP), glass fiber, a clay, an organically modified clay, or any combination of the foregoing.

15. The lithium sulfur battery of claim 1 , wherein the electrically conductive active material is coated on a side of a substrate that faces the cathode.

16. The lithium sulfur battery of claim 1 , wherein the metal of the metal nitride or metal oxynitride is Ti, and said metal nitride or metal oxynitride is made by heating at a temperature above 500° C. for 0.5 to 3 hours a porous TiO 2 powder precursor under anhydrous NH 3 gas flow so as to produce said interstitial metal nitride or metal oxynitride.

Assignments (5)
RELEASE OF SECURITY INTEREST IN SPECIFIED PATENTS Recorded Jul 17, 2023
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: NAVITAS SYSTEMS LLC
Reel/Frame 064288/0502 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2023
From: EAST PENN MANUFACTURING CO.; NAVITAS SYSTEMS LLC
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 064290/0251 →
SECURITY INTEREST Recorded Jun 28, 2021
From: NAVITAS SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 056684/0054 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2021
From: WU, QINGLIU; ZHANG, PU; WIXOM, MICHAEL; WANG, HONG
To: NAVITAS SYSTEMS, LLC
Reel/Frame 056571/0334 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 20, 2020
From: WU, QINGLIU; ZHANG, PU; WIXOM, MICHAEL
To: NAVITAS SYSTEMS, LLC
Reel/Frame 052442/0407 →
Continuity (1)
Related Publication 20200321582A1 · Oct 8, 2020