IP Library Granted Patent US 11,107,961
Granted Patent B2
US 11,107,961 · App. 16/753,714 · Granted Aug 31, 2021

Ultraviolet light-emitting device, method for manufacturing ultraviolet light-emitting device and method for manufacturing ultraviolet light-emitting module

Inventors: Akira Hirano (Aichi, JP); Yosuke Nagasawa (Nara, JP); Masamichi Ippommatsu (Hyogo, JP); Ko Aosaki (Tokyo, JP); Yuki Suehara (Tokyo, JP); Yoshihiko Sakane (Tokyo, JP)
Assignees: SOKO KAGAKU CO., LTD.; AGC INC.
H01L33/58H01L33/0075H01L33/32H01L33/56H01L33/62H01L2933/005H01L2933/0058
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Quick Facts
Patent No.
US 11,107,961
App. No.
16/753,714
Granted
Aug 31, 2021
Kind
B2
Abstract

The ultraviolet light-emitting device includes a base, a nitride semiconductor ultraviolet light-emitting element flip-chip mounted on the base, and a lens for sealing a nitride semiconductor ultraviolet light-emitting element to focus or diffuse light emitted from the nitride semiconductor ultraviolet light-emitting device. The lens is composed of an amorphous fluororesin in which a structural unit of a polymer or copolymer has a fluorine-containing aliphatic cyclic structure and a terminal functional group is a perfluoroalkyl group, and a density of the amorphous fluororesin is higher than 2.11 g/cm 3 .

Claims (17)

1. An ultraviolet light-emitting device comprising:

a base; a nitride semiconductor ultraviolet light-emitting element flip-chip mounted on the base; and a lens that seals the nitride semiconductor ultraviolet light-emitting element and focuses or diffuses light emitted from the nitride semiconductor ultraviolet light-emitting device,

wherein the lens is composed of an amorphous fluororesin in which a structural unit of a polymer or copolymer has a fluorine-containing aliphatic cyclic structure and a terminal functional group is a perfluoroalkyl group, and a density of the amorphous fluororesin is larger than 2.11 g/cm 3 .

2. The ultraviolet light-emitting device according to claim 1 , wherein the density of amorphous fluororesin constituting the lens is greater than 2.21 g/cm 3 .

3. The ultraviolet light-emitting device according to claim 1 , wherein a part of a surface of the lens may be a spherical surface or a convex curved surface.

4. The ultraviolet light-emitting device according to claim 1 , wherein the emission center wavelength of the nitride semiconductor ultraviolet light-emitting element is 200 nm or more and 365 nm or less.

5. A method for manufacturing an ultraviolet light-emitting device, the method comprising: a first step of sealing a nitride semiconductor ultraviolet light-emitting element flip-chip mounted on a base to form a lens for focusing or diffusing light emitted from the nitride semiconductor ultraviolet light-emitting element;

wherein the lens is formed of an amorphous fluororesin in which a structural unit of a polymer or copolymer has a fluorine-containing aliphatic cyclic structure and a terminal functional group is a perfluoroalkyl group; and,

in the first step or a subsequent step, the amorphous fluororesin constituting the lens is heated to a glass transition temperature or higher, a pressure of 35 MPa or higher is applied to the amorphous fluororesin, and the lens is cooled to a temperature lower than the glass-transition temperature by 30° C. or more while the pressure is applied, thereby densifying the amorphous fluororesin.

6. The method for manufacturing an ultraviolet light-emitting device according to claim 5 , the method further comprising:

simultaneously forming the lens for sealing each of a plurality of nitride semiconductor ultraviolet light-emitting elements flip-chip mounted on a base plate in which a plurality of bases are integrated in the first step; and

a second step of dividing the base plate so that one or more of the nitride semiconductor ultraviolet light-emitting element sealed by the lens are included after densifying the amorphous fluororesin constituting the lens.

7. A method for manufacturing an ultraviolet light-emitting module, the method comprising:

a third step of mounting one or more of ultraviolet light-emitting device having a nitride semiconductor ultraviolet light-emitting element flip-chip mounted on a base and sealed by a lens on a mounting member; and

a fourth step of densifying the amorphous fluororesin after the third step,

wherein the lens is formed of an amorphous fluororesin in which a structural unit of a polymer or copolymer has a fluorine-containing aliphatic cyclic structure and a terminal functional group is a perfluoroalkyl group; and

in the fourth step, the amorphous fluororesin constituting the lens is heated to a glass-transition temperature or higher, a pressure of 35 MPa or higher is applied to the amorphous fluororesin, and the lens is cooled to a temperature lower than the glass-transition temperature by 30° C. or more while the pressure is applied.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2023
From: SOKO KAGAKU CO., LTD.
To: NIKKISO CO., LTD.
Reel/Frame 063007/0395 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2020
From: HIRANO, AKIRA; NAGASAWA, YOSUKE; IPPOMMATSU, MASAMICHI; AOSAKI, KO; SUEHARA, YUKI; SAKANE, YOSHIHIKO
To: SOKO KAGAKU CO., LTD.; AGC INC.
Reel/Frame 052310/0299 →