Scratch-off coatings compatible with digital imaging
A security-enhanced document with a removable SOC is provided that is compatible with process color digital imaging, method and system for producing the document enhances production, and expands the aesthetics of the documents.
1. A security-enhanced Scratch-Off Coating (SOC) secured document with a plurality of SOC ink film coatings, the security-enhanced document comprising:
a substrate, wherein lower opacity and contrast layers are sequentially printed on the substrate;
a first process color hydrophilic primer;
a digitally imaged process color variable indicia printed on the first process color hydrophilic primer;
a clear, colorless, and transparent seal coat positioned over the digitally imaged process color variable indicia and at least a portion of the first process color hydrophilic primer;
a release coat positioned over the portion of the first process color hydrophilic primer and the digitally imaged process color variable indicia;
an upper scratch-off opacity layer positioned over at least a portion of the release coat and the digitally imaged process color variable indicia;
a white scratch-off coating chemically modified to include a second process color hydrophilic primer, wherein the white scratch-off coating including the second process color hydrophilic primer is positioned over at least a portion of the upper scratch-off opacity layer and the digitally imaged process color variable indicia; and
a digitally imaged process color overprint printed on the white scratch-off coating including the second process color hydrophilic primer.
2. The document of claim 1 wherein the seal coat is water based and comprises one of resin and Ethylene-Vinyl Chloride (EVCL).
3. The document of claim 1 wherein the seal coat is a free radical based Ultraviolet (UV) direct energy curable ink.
4. The document of claim 3 wherein the direct energy curable seal coat is primarily comprised of oligomers.
5. The document of claim 4 wherein the oligomer direct energy curable seal is primarily comprised of acrylic acrylates combined with acrylate monomers.
6. The document of claim 3 wherein the direct energy curable seal coat is made using cycloaliphatic diepoxides.
7. The document of claim 1 wherein the seal coat is flexographically deposited via an application anilox roller with volumes of 24 BCM (Billion Cubic Microns) or greater.
8. The document of claim 1 wherein the second process color hydrophilic primer includes a water soluble polyvinylpyrrolidone resin binder.
9. The document of claim 8 wherein the water soluble second process color hydrophilic primer includes inorganic fillers.
10. The document of claim 1 wherein the first process color hydrophilic primer is a separate ink film layer apart from the contrast layers.
11. The document of claim 1 further comprising:
a clear, colorless, and transparent overprint positioned over the digitally imaged process color overprint printed on the white scratch-off coating including the second process color hydrophilic primer.
12. A method of producing a security-enhanced Scratch-Off Coating (SOC) secured document with a plurality of SOC ink film coatings, the method comprising:
sequentially printing on a substrate lower opacity and contrast layers;
printing a first process color hydrophilic primer;
digitally imaging process color variable indicia on the first process color hydrophilic primer;
printing a clear, colorless, and transparent seal coat over the digitally imaged process color variable indicia and at least a portion of the first process color hydrophilic primer;
printing a release coat over the portion of the first process color hydrophilic primer and the digitally imaged process color variable indicia;
printing an upper scratch-off opacity layer over at least a portion of the release coat and the digitally imaged process color variable indicia;
printing a white scratch-off coating chemically modified to include a second process color hydrophilic primer, wherein the white scratch-off coating including the second process color hydrophilic primer is printed over at least a portion of the upper scratch-off opacity layer and the digitally imaged process color variable indicia; and
printing a digitally imaged process color overprint over the white scratch-off coating including the second process color hydrophilic primer.
13. The method of claim 12 wherein the seal coat is a free radical based Ultraviolet direct energy curable ink.
14. The method of claim 12 wherein the seal coat viscosity is greater than or equal to 25 seconds viscosity as measured with a #2 Zahn cup.
15. The method of claim 12 wherein the seal coat is flexographically deposited via an application anilox roller with volumes of 24 BCM or greater.
16. The method of claim 12 wherein one of the seal coat and the release coat is flood coated over the entire front of the document.
17. The method of claim 12 wherein the first process color hydrophilic primer is a separate ink film layer apart from the contrast layers.
18. The method of claim 12 further comprising:
printing a clear, colorless, and transparent overprint over the digitally imaged process color overprint printed on the white scratch-off coating including the second process color hydrophilic primer.
19. A security-enhanced Scratch-Off Coating (SOC) secured document with a plurality of SOC ink film coatings, the security-enhanced document comprising:
a substrate, wherein lower opacity and contrast layers are sequentially printed on the substrate;
a first process color hydrophilic primer;
a digitally imaged process color variable indicia printed on the first process color hydrophilic primer;
a clear, colorless, and transparent seal coat positioned over the digitally imaged process color variable indicia and at least a portion of the first process color hydrophilic primer;
a release coat positioned over the portion of the first process color hydrophilic primer and the digitally imaged process color variable indicia;
an upper scratch-off opacity layer positioned over at least a portion of the release coat and the digitally imaged process color variable indicia;
a white scratch-off coating chemically modified to include a second process color hydrophilic primer, the combined white scratch-off coating and the second process color hydrophilic primer positioned over at least a portion of the upper scratch-off opacity layer and the digitally imaged process color variable indicia; and
a digitally imaged process color overprint printed directly on the combined white scratch-off coating and second process color hydrophilic primer without an intervening layer.