IP Library Granted Patent US 11,719,260
Granted Patent B2
US 11,719,260 · App. 16/759,234 · Granted Aug 8, 2023

Multi-fluid management with inside out fluid systems

Inventor: Costin Ifrim (Fullerton, CA)
Assignee: FMC Technologies, Inc.
F04D31/00E21B41/0007E21B43/36F04D13/086F04D29/061F04D3/02
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Quick Facts
Patent No.
US 11,719,260
App. No.
16/759,234
Granted
Aug 8, 2023
Kind
B2
Abstract

A top side-less pump system for managing multiphase fluid includes a pump subsystem having a suction and a discharge. A first gas liquid extraction unit has a multiphase fluid inlet and a liquid outlet. The liquid outlet is coupled to the suction for providing a liquid rich fluid to the bearing lubrications. An ejector is coupled to a gas outlet of the main gas liquid extraction unit to receive a gas rich fluid. A second gas liquid extraction unit is coupled to an outlet of the ejector. A water based lubrication liquid unit is coupled to the inlets of the pump and, after being energized at higher pressure, injected into the bearings through built in lubrication and cooling passages.

Claims (39)

1. A fluid system for managing a multiphase fluid, comprising:

a fluid subsystem having a suction, a discharge and a motor;

a liquid separator at the discharge of the fluid subsystem;

a first gas/liquid extraction unit having a multiphase fluid inlet and a liquid outlet, the liquid outlet coupled to the suction for providing a first liquid rich fluid to the suction;

an ejector coupled to a gas outlet of the first gas/liquid extraction unit to receive a secondary gas rich fluid and coupled to a liquid outlet of the liquid separator to receive a second liquid rich fluid from the liquid separator; and

a second gas/liquid extraction unit having an inlet coupled to an outlet of the ejector, the second gas/liquid extraction unit having a liquid rich fluid outlet coupled to an internal bearing lubrication inlet of the fluid subsystem.

2. The fluid system of claim 1 , where the fluid subsystem comprises a subsea pump subsystem configured to operate submersed in a body of water.

3. The fluid system of claim 1 , where the fluid subsystem comprises a top side-less inside out pump.

4. The fluid system of claim 1 , where the ejector is powered to pump fluid to the outlet by fluid from the discharge of the fluid subsystem.

5. The fluid system of claim 1 , where the fluid subsystem is configured to operate in a vertical orientation.

6. The fluid system of claim 1 , where the second gas/liquid extraction unit is within the fluid subsystem.

7. The fluid system of claim 5 , where the second gas/liquid extraction unit comprises a gravity separator.

8. The fluid system of claim 1 , where the fluid subsystem comprises a passage for bearing lubrication internally integrated in stationary hydraulic components of the fluid subsystem.

9. The fluid system of claim 8 , where the passage for bearing lubrication supplies the liquid rich fluid to pump stages of the fluid subsystem to re-mix with fluid passing from the suction to the discharge of the fluid subsystem.

10. The fluid system of claim 1 , where the fluid subsystem comprises a plurality of axially arranged stage modules comprising a plurality of axial gaps into which a portion of the liquid rich fluid from the second gas/liquid extraction unit is supplied at a pressure to axially support the gaps.

11. The fluid system of claim 4 , where hydraulic passages are integrated between stationary and revolving hydraulic components of the fluid subsystem for the portion of the second liquid rich fluid that exercises axial pressure to re-mix in a journal bearings gap of the fluid subsystem with the portion of the second liquid rich fluid used as bearing lubrication fluid.

12. The fluid system of claim 1 , comprising a water source coupled to at least one of the suction or the inlet of the second gas/liquid extraction unit.

13. The fluid system of claim 12 , where the water source comprises a pressurized storage vessel with the pressure higher than the pressure at the suction of the fluid subsystem.

14. A method of managing a multiphase fluid, comprising:

using a fluid system in accordance with claim 1 to perform operations comprising:

extracting a first liquid rich fluid flow and a gas rich fluid flow from a multiphase fluid flow;

receiving the first liquid rich fluid flow at a suction of a fluid subsystem of the fluid system and driving the first liquid rich fluid flow to a discharge of the fluid subsystem of the fluid system;

separating a second liquid rich fluid flow from the discharge of the fluid subsystem; and

extracting, by a gas/liquid extractor of the fluid system, a third liquid rich fluid flow from the gas rich fluid flow and the second liquid rich fluid flow and lubricating bearings of the fluid subsystem with the third liquid rich fluid flow.

15. The method of claim 14 , where the fluid subsystem comprises a subsea pump subsystem configured to operate submersed in a body of water.

16. The method of claim 14 , comprising supplying water from a source apart from the source of the multiphase fluid to the suction of the fluid subsystem or to the gas/liquid extractor of the fluid system that operates in extracting the third liquid rich fluid flow from the gas rich fluid flow and the second liquid rich fluid flow.

17. A method of managing a multiphase fluid, comprising:

extracting a first liquid rich fluid flow and a gas rich fluid flow from a multiphase fluid flow;

receiving the first liquid rich fluid flow at a suction of a fluid subsystem and driving the first liquid rich fluid flow to a discharge of the fluid subsystem;

separating a second liquid rich fluid flow from the discharge of the fluid subsystem;

extracting a third liquid rich fluid flow from the gas rich fluid flow and the second liquid rich flow and lubricating bearings of the fluid subsystem with the third liquid rich fluid flow;

driving the gas rich fluid flow and the second liquid rich fluid flow to a gas/liquid extraction unit with an ejector driven by the second liquid rich fluid flow; and

where extracting the third liquid rich fluid flow from the gas rich fluid flow and the second liquid rich fluid flow comprising extracting the third liquid rich fluid flow with the gas/liquid extraction unit.

18. A system comprising:

a pump comprising bearings;

a first gas/liquid extraction unit comprising a liquid outlet coupled to a suction of the pump;

an ejector coupled to a gas outlet of the first gas/liquid extraction unit to receive a gas rich fluid and coupled to a discharge of the pump to receive a second liquid rich fluid; and

a second gas/liquid extraction unit comprising an inlet coupled to an outlet of the ejector and comprising a liquid outlet coupled to supply liquid rich fluid to the bearings.

19. The system of claim 18 , where the pump comprises a subsea pump configured to operate submersed in a body of water.

Assignments (5)
RELEASE OF PATENT SECURITY AGREEMENT RECORDED AT R/F 064193/0810 Recorded Aug 9, 2024
From: DNB BANK ASA, NEW YORK BRANCH
To: FMC TECHNOLOGIES, INC.; SCHILLING ROBOTICS, LLC
Reel/Frame 068525/0717 →
RELEASE OF PATENT SECURITY AGREEMENT RECORDED AT R/F 064193/0870 Recorded Aug 9, 2024
From: JPMORGAN CHASE BANK, N.A.
To: FMC TECHNOLOGIES, INC.; SCHILLING ROBOTICS, LLC
Reel/Frame 068527/0127 →
SECURITY INTEREST Recorded Jul 3, 2023
From: FMC TECHNOLOGIES, INC.; SCHILLING ROBOTICS, LLC
To: DNB BANK ASA, NEW YORK BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 064193/0810 →
SECURITY INTEREST Recorded Jul 3, 2023
From: FMC TECHNOLOGIES, INC.; SCHILLING ROBOTICS, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064193/0870 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 5, 2021
From: IFRIM, COSTIN
To: FMC TECHNOLOGIES, INC.
Reel/Frame 054817/0645 →
Continuity (2)
Provisional Application 62578137 · Oct 27, 2017
Related Publication 20200340498A1 · Oct 29, 2020