IP Library Granted Patent US 11,759,982
Granted Patent B2
US 11,759,982 · App. 16/760,077 · Granted Sep 19, 2023

Foam molded product, method for producing foam molded product, and molding die structure of foam molded product

Inventor: Kouichirou Yamazaki (Tokyo, JP)
Assignee: Archem Inc.
B29C44/12B29C44/58B32B1/00B32B3/08B32B5/18B32B5/245B29K2105/04B29L2031/3005B29L2031/771B32B2605/003B60N2/7017
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Quick Facts
Patent No.
US 11,759,982
App. No.
16/760,077
Granted
Sep 19, 2023
Kind
B2
Abstract

A foam molded product capable of preventing generation of an underfill portion due to a concave portion and a convex portion formed on a surface of the foam molded product and suppressing increase in cost, a method for producing the foam molded product, a molding die structure of the foam molded product, and a vehicle seat pad using the foam molded product are provided. A foam molded product 10 formed by integrally molding a foam body 12 made of a foamable resin material M and including a shape deformation section 26 that is a concave strip or a convex strip on a surface, and a sheet-shaped support member 14 covering a surface opposing a formation face of the shape deformation section 26 of the foam body 12 . In the support member 14 of the foam molded product 10 , a projected portion 16 is provided in a region opposing the shape deformation section 26 and/or a vicinity of the region, and the projected portion 16 is in a columnar shape extending in an extending direction of the shape deformation section 26.

Claims (10)

1. A foam molded product formed by integrally molding a foam body made of a foamable resin material and including a shape deformation section that is a concave strip or a convex strip on a surface of the foam body, and a sheet-shaped support member covering a surface opposing a formation face of the shape deformation section of the foam body, wherein

a projected portion is provided in a region in the support member opposing the shape deformation section and/or a vicinity of the region, and the projected portion is in a columnar shape extending in an extending direction of the shape deformation section,

the projected portion is sewn to the support member in a state where one end portion and the other end portion of a top portion of the projected portion in an extending direction of the projected portion are crushed to fall down in opposite directions, and

the projected portion has a highest height from the support member in a vicinity of a center position of the projected portion in the extending direction.

2. A foam molded product formed by integrally molding a foam body made of a foamable resin material and including a shape deformation section in a concave shape or a convex shape on a surface of the foam body, and a sheet-shaped support member covering a surface opposing a formation face of the shape deformation section of the foam body, wherein

a projected portion is provided in a region in the support member opposing the shape deformation section and/or a vicinity of the region,

the projected portion is in a columnar shape extending in one direction,

each of the projected portions is sewn to the support member in a state where one end portion and the other end portion of a top portion of the each of the projected portions in an extending direction of the projected portion are crushed to fall down in opposite directions,

the projected portion has a highest height from the support member in a vicinity of a center position of the projected portion in the extending direction, and

a plurality of the projected portions are provided in parallel.

Assignments (2)
ABSORPTION-TYPE COMPANY SPLIT Recorded Aug 26, 2022
From: BRIDGESTONE CORPORATION
To: ARCHEM INC.
Reel/Frame 061328/0297 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 29, 2020
From: YAMAZAKI, KOUICHIROU
To: BRIDGESTONE CORPORATION
Reel/Frame 052522/0762 →
Priority Claims (2)
JP 2017-210872 · Oct 31, 2017 · national
JP 2017-210888 · Oct 31, 2017 · national
Continuity (1)
Related Publication 20210370560A1 · Dec 2, 2021