IP Library Granted Patent US 11,752,495
Granted Patent B2
US 11,752,495 · App. 16/760,759 · Granted Sep 12, 2023

Zeolite catalyst

Inventors: Colin H. McAteer (Indianapolis, IN); Mirza S. Baig (Indianapolis, IN); Kayla L. Powell (Indianapolis, IN); James W. Shogren-Harris (St. Paul, MN); Rajamani Gounder (West Lafayette, IN)
Assignee: VERTELLUS HOLDINGS LLC
B01J29/7057B01J29/7615B01J29/90B01J35/002B01J37/0018B01J37/0209B01J37/035B01J37/036B01J37/04B01J38/02C01B39/06C01B39/08C01B39/46C07D213/00C07D213/02C07D213/04C07D213/06C07D213/08C07D213/09C07D213/10B01J2229/16B01J2229/37Y02P20/584
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Quick Facts
Patent No.
US 11,752,495
App. No.
16/760,759
Granted
Sep 12, 2023
Kind
B2
Abstract

The present disclosure relates to the preparation of pyridine derivatives, such as α-picoline or α-parvoline, and catalysts useful for the selective preparation of such pyridine derivatives. Particularly, the present disclosure relates to the selective preparation of certain pyridine derivative using dealuminated zeolite catalysts.

Claims (31)

1. A process for preparing a pyridine base comprising

contacting ammonia with a C 2 -C 6 aldehyde in the presence of a metal loaded zeolite beta catalyst comprising a metal and a zeolite beta,

wherein the metal loaded zeolite beta catalyst is prepared by a process comprising

i. contacting tetraethyl orthosilicate with aqueous tertaethylammonium hydroxide to provide a silicate solution;

ii. contacting the silicate solution with a metal source to provide a metal-silicate solution;

iii. contacting the metal-silicate solution with hydrofluoric acid to provide a metal-silicate gel; and

iv. contacting the metal-silicate gel with dealuminated zeolite beta seeds to provide the metal loaded zeolite beta catalyst.

2. The process of claim 1 , wherein the metal source is a Sn containing compound.

3. The process of claim 1 , wherein the metal source is aqueous stannic chloride.

4. The process of claim 3 , wherein the metal loaded zeolite beta catalyst has a zeolite beta topology and an absence of bulk crystalline SnO 2 .

5. The process of claim 4 , wherein the tin content of the metal loaded zeolite beta catalyst is from about 1 wt % to about 4 wt %.

6. The process of claim 1 , wherein the metal loaded zeolite beta catalyst comprises a metal and a dealuminated zeolite beta.

7. The process of claim 6 , wherein the dealuminated zeolite beta has a SiO 2 /Al 2 O 3 molar ratio of at least about 150/1.

8. The process of claim 7 , wherein the metal is in an amount of less than about 10% by weight compared to the metal loaded zeolite beta catalyst.

9. The process of claim 8 , wherein the metal selected from the group consisting of Sn, Ti, Mn, Fe, Co, Zn, and combinations thereof.

10. A process for preparing a pyridine base comprising

contacting ammonia with a C 2 -C 6 aldehyde in the presence of a metal loaded zeolite beta catalyst comprising a metal and a zeolite beta,

wherein the metal loaded zeolite beta catalyst is prepared by a process comprising

contacting a dealuminated zeolite beta with a metal source to provide the metal loaded zeolite beta catalyst.

11. The process of claim 10 , wherein the dealuminated zeolite beta is provided by

contacting a zeolite beta catalyst having a SiO 2 /Al 2 O 3 molar ratio of about 15 to about 90 with a mineral acid.

12. The process of claim 11 , wherein the mineral acid is selected from the group consisting of nitric acid, hydrochloric acid and phosphoric acid.

13. The process of claim 1 , wherein the metal loaded zeolite beta catalyst is mixed and formed with a binder selected from the group consisting of SiO 2 , Al 2 O 3 , kaolin, montmorillonite, and titania to provide a metal loaded zeolite beta catalyst composition.

14. The process of claim 1 , wherein the C 2 -C 6 aldehyde is selected from the group consisting of acetaldehyde, propionaldehyde, crotonaldehyde and butyraldehyde.

15. The process of claim 1 , further comprising

regenerating the metal loaded zeolite beta catalyst remaining after step of contacting ammonia with a C 2 -C 6 aldehyde by contacting the metal loaded zeolite beta catalyst with air at a temperature of from about 500° C. to about 600° C.

16. The process of claim 15 , further comprising contacting ammonia with a C 2 -C 6 aldehyde in the presence of the metal loaded zeolite beta catalyst obtained from the step of regenerating the metal loaded zeolite beta catalyst.

17. The process of claim 1 , wherein the pyridine base is α-picoline.

18. The process of claim 1 wherein the pyridine base is α-picoline and the α-picoline is formed in a ratio of at least about 2.5:1 of a-picoline to y-picoline side-product.

19. The process of claim 1 , wherein the pyridine base is α-parvoline.

20. The process of claim 10 , wherein the metal source is SnO 2 , SnCl 2 , SnSO 4 , or Sn(CH 3 CO 2 ) 2 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2023
From: MCATEER, COLIN H.; BAIG, MIRZA S.; POWELL, KAYLA L.
To: VERTELLUS HOLDINGS LLC
Reel/Frame 064180/0825 →
PATENT SECURITY AGREEMENT Recorded Dec 22, 2020
From: VERTELLUS HOLDINGS LLC
To: ANTARES CAPITAL LP, AS COLLATERAL AGENT
Reel/Frame 054837/0217 →