IP Library Granted Patent US 11,649,372
Granted Patent B2
US 11,649,372 · App. 16/768,316 · Granted May 16, 2023

Coating compositions for application utilizing a high transfer efficiency applicator and methods and systems thereof

Inventors: John R. Moore (Lansdale, PA); Michael R. Koerner (Media, PA); Christian Jackson (Wilmington, DE); Bradley A. Jacobs (Wilmington, NC); Shih-Wa Wang (Glen Mills, PA); Matthew Irwin (Philadelphia, PA); Matthew Boland (Beverly Hills, MI); Joanne Hardy (Hockessin, DE); Daniel Naugle (Macomb, MI); Kevin O'Connor (LaSalle, CA); Barry Snyder (Miami Beach, FL)
Assignee: AXALTA COATING SYSTEMS IP CO., LLC
C09D175/04B05B1/02B05B12/1472B05C5/02B05C5/027B05C11/1034B05D1/02B05D1/26B05D5/063B05D7/53B41J2/14B41M7/0036C08G18/4216C08G18/44C08G18/755C09D5/004C09D5/084C09D7/20C09D7/41C09D7/43C09D7/61C09D11/102C09D11/104C09D11/322C09D11/324C09D11/328C09D167/00C09D167/02C09D175/06B41M5/0023C08K3/04C08K3/346C08K5/3465C08K2201/019
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Quick Facts
Patent No.
US 11,649,372
App. No.
16/768,316
Granted
May 16, 2023
Kind
B2
Abstract

A coating composition for application to a substrate utilizing a high transfer efficiency applicator. The coating composition includes a carrier and a binder comprising an elastomeric resin in an amount of at least 50 weight %, wherein the elastomeric resin has an Elongation to Break of at least 500% according to DIN 53 504. The coating composition has an Ohnesorge number (Oh) of from about 0.01 to about 12.6. The coating composition has a Reynolds number (Re) of from about 0.02 to about 6,200. The coating composition has a Deborah number (De) of from greater than 0 to about 1730.

Claims (22)

1. A coating composition having a solids content of from about 5 to about 70 weight % based on a total weight of the coating composition as measured in accordance with ASTM D2369 and comprising:

a carrier;

a binder comprising an elastomeric resin present in an amount of at least 50 weight %, wherein the elastomeric resin has an Elongation to Break of at least 500% according to DIN 53 504 and wherein the binder is present in an amount of from 5 to about 70 weight percent based on a total weight of the coating composition; and

a crosslinker present in an amount of from about 0.1 to about 25 weight percent based on a total weight of the coating composition;

wherein the solids content is chosen, and each of at least the carrier, binder, and crosslinker is independently present in an amount, such that the coating composition has:

an Ohnesorge number (Oh) of from about 0.01 to about 12.6 and the Ohnesorge number (Oh) is determined in accordance with equation I, as follows:

Oh=(η/√{square root over (ρσ D )})  (I);

a Reynolds number (Re) of from about 0.02 to about 6,200 and the Reynolds number (Re) is determined in accordance with equation II, as follows:

Re=(ρ vD /η)  (II);

a Deborah number (De) of from greater than 0 to about 1730, and the Deborah number (De) is determined in accordance with equation III, as follows:

De=λ/√{square root over (ρ D 3 /σ)}  (III);

wherein η represents viscosity of the coating composition in pascal-seconds (Pa*s), ρ represents density of the coating composition in kilograms per cubic meter (kg/m 3 ), σ represents surface tension of the coating composition in newtons per meter (N/m), v is from about 1 to about 20 m/sec, D is from about 0.00002 m to about 0.0004 m, and λ represents relaxation time of the coating composition in seconds (s);

wherein the coating composition has a viscosity of from about 0.002 Pa*s to about 0.2 Pa*s as measured according to ASTM 7867-13 with cone-and-plate or parallel plates at a shear rate of 1000 sec-1;

wherein the coating composition has a density of from about 838 kg/m 3 to about 1557 kg/m 3 ;

wherein the coating composition has a surface tension of from about 0.015 N/m to about 0.05 N/m; and

wherein the coating composition has a relaxation time of from about 0.00001 to about 1 s.

2. The coating composition of claim 1 , wherein the coating composition has an Ohnesorge number (Oh) of from about 0.05 to about 1.8, wherein the coating composition has a Reynolds number (Re) of from about 0.3 to about 660, and wherein the coating composition has a Deborah number (De) of from greater than 0 to about 46.

3. The coating composition of claim 2 , wherein the Ohnesorge number (Oh) is from 0.05 to 1.8 and wherein the Reynolds number (Re) is from 0.3 to 660.

4. The coating composition of claim 1 further comprising a primary pigment in an amount of from about 0.1 wt. % to about 20 wt. % based on a total weight of the coating composition.

5. The coating composition of claim 1 , wherein the coating composition is substantially free of a dye.

6. The coating composition of claim 1 wherein the carrier is selected from the group of water, a non-aqueous solvent, and a combination thereof.

7. The coating composition of claim 1 , wherein the coating composition has a viscosity of from about 0.005 Pa*s to about 0.05 Pa*s as measured according to ASTM 7867-13 with cone-and-plate or parallel plates at a shear rate of 1000 sec-1, wherein the coating composition has a density of from about 958 kg/m 3 to about 1319 kg/m 3 , and wherein the coating composition has a surface tension of from about 0.02 N/m to about 0.032 N/m.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2025
From: AXALTA COATING SYSTEMS GMBH
To: AXALTA COATING SYSTEMS IP CO., LLC
Reel/Frame 070318/0396 →
Continuity (4)
Provisional Application 62752340 · Oct 30, 2018
Provisional Application 62593026 · Nov 30, 2017
Provisional Application 62593022 · Nov 30, 2017
Related Publication 20210171795A1 · Jun 10, 2021
Cited By (1)
US 12,539,525