IP Library Granted Patent US 11,292,900
Granted Patent B2
US 11,292,900 · App. 16/768,330 · Granted Apr 5, 2022

Polypropylene composition

Inventors: Markus Gahleitner (Linz, DE); Jingbo Wang (Linz, DE); Klaus Bernreitner (Linz, DE); Pauli Leskinen (Porvoo, FI)
Assignee: Borealis AG
C08L23/12C08F4/6592C08L23/06C08L23/16C08L2207/066
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Quick Facts
Patent No.
US 11,292,900
App. No.
16/768,330
Granted
Apr 5, 2022
Kind
B2
Abstract

Polypropylene composition comprising a heterophasic polypropylene (HECO) and a bimodal metallocene linear low-density polyethylene (mLLDPE), as well as articles obtained from said polypropylene composition. The present invention is further related to the use of a bimodal metallocene linear low-density polyethylene (mLLDPE) as modifier for heterophasic polypropylenes (HECOs) to improve impact strength and optics.

Claims (68)

1. A polypropylene composition, comprising

(A) a heterophasic polypropylene (HECO), said heterophasic polypropylene comprising a matrix (M) being a propylene homopolymer and an elastomeric propylene-ethylene copolymer dispersed in said matrix (M), and

(B) a bimodal metallocene linear low-density polyethylene (mLLDPE), said bimodal metallocene linear low-density polyethylene (mLLDPE)

(a) being a terpolymer of ethylene and two different comonomers selected from alpha olefins having from 4 to 10 carbon atoms and

(b) being produced with a metallocene catalyst and

(c) having a density of 915 to 930 kg/m 3 (according to ISO 1183), and

(C) optionally a polypropylene homopolymer with a melt flow rate MFR2 (ISO 1133; 230° C.; 2.16 kg) in the range of 0.5 to 100.0 g/10 min and/or

(D) optionally an alpha nucleating agent.

2. The polypropylene composition according to claim 1 comprising

component (A) in an amount of from 95.0 to 55.0 wt %,

component (B) in an amount of from 5.0 to 45.0 wt %,

component (C) in an amount of from 0.0 to 6.0 wt % and

component (D) in an amount from 0.0 to 1.0 wt %, based on the total weight of the composition.

3. The polypropylene composition according to claim 1 , which has:

a haze according to ASTM D 1300-00 determined on 1 mm plaques below 35.0% and

a Charpy notched Impact strength (NIS, ISO 179 1eA determined at 23° C.) of at least 15.0 kJ/m 2 .

4. The polypropylene composition according to claim 1 , which has an optomechanical ability (OMA) according to formula

O

M

A

=

Flex

Modulus

[

MPa

]

*

NIS

[

kJ

m

2

]

Haze

(

1

mm

)

[

%

]

of at least 500 or more;

wherein NIS refers to the Charpy notched impact strength measured according to ISO 179 1eA at +23° C.

5. The polypropylene composition according to claim 1 , wherein the heterophasic polypropylene (HECO) has a xylene cold soluble (XCS) fraction in the range of from 5.0 to 25.0 wt %, as determined at 25° C., wherein said xylene cold soluble (XCS) fraction has an ethylene content in the range of from 8.0 to 70.0 wt % and an intrinsic viscosity (iV) from 1.0 to 5.0 dl/g and a crystalline fraction in the range of from 75.0 to 95.0 wt %, wherein said crystalline fraction has an ethylene content in the range of from 0.0 to 5.0 wt % and an intrinsic viscosity (iV) from 1.0 to 5.0 dl/g, as determined according to CRYSTEX QC method, ISO 6427-B.

6. The polypropylene composition according to claim 1 , wherein the heterophasic polypropylene (HECO) is prepared by a sequential polymerization process in the presence of a metallocene-based catalyst.

7. The polypropylene composition according to claim 1 , wherein the bimodal metallocene linear low-density polyethylene (mLLDPE) comprises at least

(i) an ethylene polymer component (A) having an MFR2 of 1.0 to 10.0 g/10 min (according to ISO 1133 at 190° C. under 2.16 kg load) and

(ii) an ethylene polymer component (B) having an MFR2 of 0.2 to 0.9 g/10 min (according to ISO 1133 at 190° C. under 2.16 kg load).

8. The polypropylene composition according to claim 1 , wherein the bimodal metallocene linear low-density polyethylene (mLLDPE) (B) comprises an ethylene polymer component (A′) and an ethylene polymer component (B′), wherein the ethylene polymer component (A′) has a lower amount (mol %) of comonomer than the ethylene polymer component (B′).

9. The polypropylene composition according to claim 8 , wherein the amount of comonomer in the ethylene polymer component (A′) is from 0.05 to 0.9 mol %, and the amount of comonomer in the ethylene polymer component (B′) is from 1.0 to 5.0 mol %.

10. The polypropylene composition according to claim 1 , wherein the bimodal metallocene linear low-density polyethylene (mLLDPE) has a total amount of comonomers present in the bimodal metallocene linear low-density polyethylene in the range of 1.0 to 6.0 mol %.

11. An article comprising the polypropylene composition according to claim 1 .

12. The article according to claim 11 , wherein the article is an unoriented mono-layer film, comprising at least 90 wt % of the polypropylene composition.

13. The article according to claim 11 , wherein the article is a moulded article.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2020
From: GAHLEITNER, MARKUS; WANG, JINGBO; BERNREITNER, KLAUS; LESKINEN, PAULI
To: BOREALIS AG
Reel/Frame 052789/0591 →