IP Library Granted Patent US 11,286,315
Granted Patent B2
US 11,286,315 · App. 16/770,719 · Granted Mar 29, 2022

Polyethylene with a high vinyl content and with a low MFR

Inventors: Annika Smedberg (Stenungsund, SE); Emil Hjärtfors (Stenungsund, SE); Villgot Englund (Stenungsund, SE); Per-Ola Hagstrand (Stenungsund, SE); Bernt-Åke Sultan (Stenungsund, SE); Thomas Hjertberg (Stenungsund, SE)
Assignee: Borealis AG
C08F10/02
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Quick Facts
Patent No.
US 11,286,315
App. No.
16/770,719
Granted
Mar 29, 2022
Kind
B2
Abstract

The invention relates to a polyethylene having a melt flow rate at (2.16) kg loading (MFR 2 ), determined according to method ISO1133-1:2011, which MFR 2 is A g/10 min and A 1 ≤A≤A 2 ; wherein A 1 is (0.5) and A 2 is (1.70), and containing a total amount of vinyl groups which is B vinyl groups per (1000) carbon atoms, and B 1 ≤B, wherein B 1 is (0.45), determined according to method ASTM D6248-98, a polymer composition, an article being e.g. a cable, e.g. a power cable, and processes for producing a polyethylene, a polymer composition and an article, and an article; useful in different end applications, such as wire and cable (W&C) applications.

Claims (42)

1. A polyethylene, characterized in that:

the polyethylene has a melt flow rate at 2.16 kg loading (MFR 2 ), determined according to method ISO 1133-1:2011, wherein the MFR 2 is A g/10 min and 0.5≤A≤1.70; and

the polyethylene contains a total amount of vinyl groups, determined according to method ASTM D6248-98, which is B vinyl groups per 1000 carbon atoms and 0.45≤B.

2. The polyethylene according to claim 1 , wherein 0.58≤B.

3. The polyethylene according to claim 1 , wherein 0.5≤A≤1.65, 1.60, 1.55 or 1.50.

4. The polyethylene according to claim 1 , wherein B≤3.0.

5. The polyethylene according to claim 1 , wherein the polyethylene is an unsaturated LDPE polymer.

6. The polyethylene according to claim 1 , wherein the polyethylene is a homopolymer of ethylene or is an unsaturated copolymer comprising one or more polyunsaturated comonomer(s).

7. The polyethylene according to claim 1 , wherein the polyethylene is a copolymer of:

a monomer;

at least one polyunsaturated comonomer; and

zero or one or more other comonomer(s);

wherein said total amount of vinyl groups (B) present in the polyethylene includes vinyl groups originating from said at least one polyunsaturated comonomer.

8. The polyethylene according to claim 1 , wherein the polyethylene is a copolymer of:

a monomer; and

at least one polyunsaturated comonomer;

wherein the polyunsaturated comonomer is a straight carbon chain with at least 8 carbon atoms, at least two non-conjugated double bonds of which at least one is terminal, and at least 4 carbon atoms between the non-conjugated double bonds.

9. The polyethylene according to claim 1 , wherein the polyethylene is a copolymer of ethylene and 1,7-octadiene.

10. The polyethylene according to claim 1 , wherein the polyethylene is an unsaturated low density polyethylene (LDPE) homopolymer or copolymer.

11. The polyethylene according to claim 1 , wherein 0.88≤B.

12. The polyethylene according to claim 1 , wherein B≥0.95, 1.00, 1.05 or 1.10.

13. The polyethylene according to claim 1 , wherein the polyethylene has a complex viscosity (η*) at 0.05 rad/sec, which is X Pas, and 10000≤X≤30000, wherein the complex viscosity (η*) is determined according to method ISO 6721-1 on stabilized samples of the polyethylene.

14. The polyethylene according to claim 1 , wherein the polyethylene has:

a complex viscosity (η*) at 0.05 rad/sec, which is X Pas, and 12000≤X≤28000, and

a complex viscosity (η*) at 300 rad/sec, which is Y Pas, and 250≤Y≤330,

wherein the complex viscosities (η*) are determined according to method ISO 6721-1 on stabilized samples of the polyethylene.

15. The polyethylene according to claim 1 , wherein the polyethylene has:

a complex viscosity (η*) at 0.05 rad/sec, which is X Pas, and 15500≤X≤24000, and

a complex viscosity (η*) at 300 rad/sec, which is Y Pas, and 250≤Y≤330,

wherein the complex viscosities (η*) are determined according to method ISO 6721-1 on stabilized samples of the polyethylene.

16. A polymer composition, which is crosslinkable or crosslinked, wherein the polymer composition comprises, or is obtained from, the polyethylene according to claim 1 .

17. An article comprising the polyethylene according to claim 1 wherein the article is a cable or a cable layer.

18. The article according to claim 17 , wherein the article is a power cable or a power cable layer.

19. The article according to claim 17 , wherein the article comprises an insulating layer.

20. A process for producing the polyethylene according to claim 1 , wherein the process is a continuous and high pressure process.

21. A process for producing the article according to claim 17 , wherein the process comprises using the polyethylene to produce the article.

22. The process according to claim 21 , wherein said article is a power cable and wherein said process comprises the steps of:

a 0 ) meltmixing the polyethylene, optionally together with further components; and

a) applying the meltmix obtained from step a 0 ) on a conductor to form at least one cable layer.

23. The process according to claim 22 , wherein said article is a crosslinked power cable and wherein said process further comprises the step of:

b) crosslinking the at least one cable layer obtained from step a).

24. The polyethylene according to claim 8 , wherein the polyunsaturated comonomer is selected from the group consisting of 1,7-octadiene, 1,9-decadiene, 1,11-dodecadiene, 1,13-tetradecadiene, and mixtures thereof.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 6, 2020
From: SMEDBERG, ANNIKA; HJÄRTFORS, EMIL; ENGLUND, VILLGOT; HAGSTRAND, PER-OLA; SULTAN, BERNT-ÅKE; HJERTBERG, THOMAS
To: BOREALIS AG
Reel/Frame 053983/0077 →