IP Library Granted Patent US 11,677,216
Granted Patent B2
US 11,677,216 · App. 16/774,824 · Granted Jun 13, 2023

Light-emitting device

Inventor: Rob Jacques Paul Engelen (Eindhoven, NL)
Assignee: LUMILEDS LLC
H01S5/423H01S5/04256H01S5/18344H01S5/18361
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Quick Facts
Patent No.
US 11,677,216
App. No.
16/774,824
Granted
Jun 13, 2023
Kind
B2
Abstract

A light-emitting device comprising VCSELs formed in a die. The VCSEL distribution is characterized by an essentially linear decrease in VCSEL density over the die from a highest VCSEL density in a first die region to a lowest VCSEL density in another die region. The VCSELs share a common anode and a common cathode for collective switching of the plurality of VCSELs. A method of manufacturing such a VCSEL die is also described.

Claims (32)

1. A light-emitting device comprising:

a die;

an anode on the die;

a cathode on the die; and

a plurality of vertical cavity surface-emitting lasers (VCSELs) in the die in a VCSEL distribution with a VCSEL density of the plurality of VCSELs over the die essentially linearly decreasing from a highest VCSEL density in a first die region to a lowest VCSEL density in a second die region and a diameter of the plurality of VCSELs essentially linearly increases from the first die region having the highest VCSEL density to the second die region having the lowest VCSEL density,

each of the plurality of VCSELs are electrically coupled to the anode and the cathode.

2. The light-emitting device according to claim 1 , wherein the first die region and the second die region are at opposite ends of the die.

3. The light-emitting device according to claim 1 , wherein the first die region and the second die region are essentially annular in shape.

4. The light-emitting device according to claim 3 , wherein the first die region is along edges of the die and the second die region is in a center of the die.

5. The light-emitting device according to claim 3 , wherein the first die region is in a center of the die and the second die region is along edges of the die.

6. The light-emitting device according to claim 1 , wherein the VCSEL density in the first die region is at least 600 VCSELs per mm 2 .

7. The light-emitting device according to claim 1 , wherein the VCSEL density in the first die region is at least 1000 VCSELs per mm 2 .

8. The light-emitting device according to claim 1 , wherein the VCSEL density in the first die region is at least 1,500 VCSELs per mm 2 .

9. The light-emitting device according to claim 1 , wherein the VCSEL density in the second die region is at most 400 VCSELs per mm 2 .

10. The light-emitting device according to claim 1 , wherein the VCSEL density in the second die region is at most 200 VCSELs per mm 2 .

11. The light-emitting device according to claim 1 , wherein the VCSEL density in the second die region is at most 100 VCSELs per mm 2 .

12. The light-emitting device according to claim 1 , wherein the diameter of VCSELs of the plurality of VCSELs in the first die region is in a range of 6 μm-8 μm.

13. The light-emitting device according to claim 1 , wherein the diameter of VCSELs of the plurality of VCSELs in the second die region is in a range of 10 μm-15 μm.

14. The light-emitting device according to claim 1 , wherein the plurality of VCSELs are arranged in the die in an essentially regular arrangement.

15. The light-emitting device according to claim 14 , wherein the essentially regular arrangement is an essentially hexagonal array.

16. The light-emitting device according to claim 1 , wherein the die comprises:

a first distributed Bragg reflector mirror,

a second distributed Bragg reflector mirror, and

an active region between the first distributed Bragg reflector mirror and the second distributed Bragg reflector mirror.

17. A method of manufacturing a vertical cavity surface-emitting laser (VCSEL) die, the method comprising:

allocating a first region of the VCSEL die to a highest VCSEL density;

allocating a second region of the VCSEL die to a lowest VCSEL density;

forming a plurality of VCSELs over the VCSEL die with an essentially linear decrease in VCSEL density from the first region to the second region and an essentially linear increase in diameter of the plurality of VCSELs from the first region having the highest VCSEL density to the second region having the lowest VCSEL density; and

electrically coupling the plurality of VCSELs to a common cathode and a common anode.

18. The method according to claim 17 , wherein the forming the plurality of VCSELs comprises depositing a plurality of metal contacts shaped to define an aperture on an emission face of the VCSEL die.

19. The method according to claim 17 , wherein the forming the plurality of VCSELs further comprises forming respective VCSELs of the plurality of VCSELs in the first region with a density of at most 40 μm.

20. The method according to claim 17 , wherein the forming the plurality of VCSELs further comprises forming respective VCSELs of the plurality of VCSELs in the second region with a density of at least 50 μm.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2025
From: LUMILEDS LLC
To: LUMILEDS SINGAPORE PTE. LTD.
Reel/Frame 071888/0086 →
RELEASE OF SECURITY INTEREST Recorded Jan 29, 2025
From: SOUND POINT AGENCY LLC
To: LUMILEDS LLC; LUMILEDS HOLDING B.V.
Reel/Frame 070046/0001 →
SECURITY INTEREST Recorded Jan 5, 2023
From: LUMILEDS LLC; LUMILEDS HOLDING B.V.
To: SOUND POINT AGENCY LLC
Reel/Frame 062299/0338 →
PATENT SECURITY AGREEMENT Recorded Dec 9, 2022
From: LUMILEDS, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 062114/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2021
From: LUMILEDS HOLDING B.V.
To: LUMILEDS LLC
Reel/Frame 055553/0796 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 30, 2020
From: ENGELEN, ROB JACQUES PAUL
To: LUMILEDS HOLDING B.V.
Reel/Frame 054226/0573 →