IP Library Granted Patent US 11,181,065
Granted Patent B2
US 11,181,065 · App. 16/775,165 · Granted Nov 23, 2021

Standby generator and controls for generator exercise cycle

Inventors: Mike Miller (Wauwatosa, WI); Dean Weigand (Waukesha, WI); Robert Townsend (Delafield, WI); Richard Jungmann (Richfield, WI); Todd Plichta (Wauwatosa, WI)
Assignee: Briggs & Stratton, LLC
F02D41/221F02D29/06F02N11/003G05B15/02F02D41/021F02D41/26F02D2041/228F02D2200/021F02D2200/503F02N2200/061F02N2300/2002Y02T10/40
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Quick Facts
Patent No.
US 11,181,065
App. No.
16/775,165
Granted
Nov 23, 2021
Kind
B2
Abstract

A method of exercising a generator includes detecting a temperature of the generator by a temperature sensor, if the temperature of the generator is above a predetermined temperature, activating, by a controller, a starter motor of the generator, and performing, by the controller, an exercise test, and if the temperature of the generator is below the predetermined temperature, not activating, by the controller, the starter motor.

Claims (86)

1. A method of exercising a generator, comprising:

detecting a temperature of the generator by a temperature sensor;

if the temperature of the generator is above a predetermined temperature, activating, by a controller, a starter motor of the generator, and performing, by the controller, an exercise test; and

if the temperature of the generator is below the predetermined temperature, not activating, by the controller, the starter motor.

2. The method of claim 1 , wherein the predetermined temperature is a first predetermined temperature, the method further comprising:

if the temperature of the generator is above a second predetermined temperature, the exercise test is a first exercise test; and

activating, by a controller, a starter motor and starting an engine of the generator, and performing, by the controller, the first exercise test.

3. The method of claim 2 , wherein the first exercise test comprises:

opening the fuel valve of the engine after a predetermined time period; and

checking voltage drop and battery recover to verify health of a battery.

4. The method of claim 3 , wherein the first exercise test further comprises:

verifying that the engine has started;

deactivating the starter motor;

starting engine run timing; and

stopping the engine.

5. The method of claim 1 , wherein the predetermined temperature is a first predetermined temperature, the method further comprising:

if the temperature of the generator is above the first predetermined temperature and below the second predetermined temperature, the exercise test is a second exercise test; and

activating, by a controller, a starter motor without starting the engine, and performing by the controller, the second exercise test.

6. The method of claim 5 , wherein the second exercise test further comprises:

closing a fuel solenoid of the engine before activating the starter motor;

checking the voltage drop and battery recovery to verify health of a battery; and

verifying a cranking speed of the engine.

7. The method of claim 1 , further comprising:

checking an exercise run schedule of the generator;

if the temperature of the generator is below the predetermined temperature and an exercise cycle is scheduled, cancelling, by the controller, the exercise cycle.

8. The method of claim 1 , further comprising:

checking an exercise run schedule of the generator;

if the temperature of the generator is below the predetermined temperature and an exercise cycle is scheduled, delay activating, by the controller, the starter motor until the temperature is above the predetermined temperature.

9. A method of exercising a generator, comprising:

detecting a temperature of the generator by a temperature sensor;

if the temperature of the generator is below a first predetermined temperature, not activating, by the controller, the starter motor;

if the temperature of the generator is above a second predetermined temperature, activating, by a controller, a starter motor and starting an engine of the generator, and performing, by the controller, a first exercise test; and

if the temperature of the generator is above the first predetermined temperature and below the second predetermined temperature, activating, by the controller, the starter motor without starting the engine, and performing, by the controller, a second exercise test.

10. The method of claim 9 , wherein the first exercise test comprises:

opening the fuel valve of the engine after a predetermined time period;

checking voltage drop and battery recover to verify health of a battery;

verifying that the engine has started;

deactivating the starter motor;

starting engine run timing; and

stopping the engine.

11. The method of claim 9 , wherein the second exercise test comprises:

closing a fuel solenoid of the engine before activating the starter motor;

checking the voltage drop and battery recovery to verify health of a battery; and

verifying a cranking speed of the engine.

12. The method of claim 9 , further comprising:

checking an exercise run schedule of the generator;

if the temperature of the generator is below the first predetermined temperature and an exercise cycle is scheduled, cancelling, by the controller, the exercise cycle.

13. The method of claim 9 , further comprising:

checking an exercise run schedule of the generator;

if the temperature of the generator is below the first predetermined temperature and an exercise cycle is scheduled, delay activating, by the controller, the starter motor until the temperature is above the first predetermined temperature.

14. A generator comprising:

an engine including a crankshaft;

a fuel valve configured to control a flow of fuel to the engine;

a starter motor configured to rotate the crankshaft;

an alternator driven by the engine;

a temperature sensor; and

a controller programmed to:

read the temperature sensor;

if a temperature reading of the generator is above a predetermined temperature reading, actuating the starter motor and perform a test;

if the temperature reading of the generator is below the predetermined temperature reading, not actuating the starter motor.

15. The generator of claim 14 , wherein the test is a first test comprising:

opening the fuel valve of the engine after a predetermined time period;

checking voltage drop and battery recover to verify health of a battery;

verifying that the engine has started;

stopping cranking of the starter motor;

starting engine run timing; and

stopping the engine.

16. The generator of claim 14 , wherein, the first test further comprises:

accessing a pass-fail status;

if the generator has passed the first test, ending the first test; and

if the generator has failed the first test, displaying a failure notification.

17. The generator of claim 14 , wherein the test is a second test comprising:

closing a fuel solenoid of the engine;

cranking the starter motor;

checking the voltage drop and battery recovery to verify health of a battery; and

verifying a cranking speed of the engine.

18. The generator of claim 14 , wherein the second test further comprises:

accessing a pass-fail status;

if the generator has passed the second test, ending the second test; and

if the generator has failed the second test; displaying a failure notification.

19. The generator of claim 14 , wherein the controller is further programmed to:

check an exercise run schedule of the generator;

if the temperature reading is below the first predetermined temperature reading and an exercise cycle is schedule, cancel the exercise cycle.

20. The generator of claim 14 , wherein the controller is further programmed to:

check an exercise run schedule of the generator;

if the temperature reading is below the first predetermined temperature reading and an exercise cycle is schedule, delay actuating the starter motor until the temperature reading is above the first predetermined temperature reading.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2021
From: BRIGGS & STRATTON CORPORATION
To: BRIGGS & STRATTON, LLC
Reel/Frame 056888/0632 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 2, 2020
From: WEIGAND, DEAN; MILLER, MIKE; TOWNSEND, ROBERT; JUNGMANN, RICK; PLICHTA, TODD
To: BRIGGS & STRATTON CORPORATION
Reel/Frame 053964/0995 →
RELEASE OF SECURITY INTEREST Recorded Sep 22, 2020
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: BRIGGS & STRATTON CORPORATION
Reel/Frame 053885/0211 →
SECURITY INTEREST Recorded Sep 22, 2020
From: BRIGGS & STRATTON, LLC
To: KPS CAPITAL FINANCE MANAGEMENT, LLC
Reel/Frame 053850/0192 →
SECURITY INTEREST Recorded Sep 21, 2020
From: BRIGGS & STRATTON, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 053838/0046 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2020
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: BRIGGS & STRATTON CORPORATION
Reel/Frame 054617/0331 →
SECURITY INTEREST Recorded Aug 3, 2020
From: BRIGGS & STRATTON CORPORATION
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 053383/0070 →
SECURITY INTEREST Recorded Jul 22, 2020
From: BRIGGS & STRATTON CORPORATION
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 053287/0487 →