IP Library Granted Patent US 11,035,566
Granted Patent B1
US 11,035,566 · App. 16/777,911 · Granted Jun 15, 2021

System and method for backlight integration with electrical contact foil in piezoelectric haptic keyboard

Inventors: Robert D. Hrehor, Jr. (Round Rock, TX); Priyank Gajiwala (Austin, TX); Michiel Knoppert (Amsterdam, NL)
Assignee: Dell Products, LP
F21V33/0052F21V3/02F21V23/005G06F1/1662G06F3/016G06F3/0202H01L41/0475H01L41/1132H01L41/25H05B45/10H05B45/20H05K1/0277H05K1/0393H05K1/09H05K3/341F21W2131/30F21Y2115/10H05K2201/0145H05K2201/10083H05K2201/10106
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Quick Facts
Patent No.
US 11,035,566
App. No.
16/777,911
Granted
Jun 15, 2021
Kind
B1
Abstract

A backlit haptic keyboard of an information handling system may comprise a contact foil placed between a coversheet and a support layer, operatively coupling an LED controller to an LED via metallic traces printed upon a top surface of the contact foil and operatively coupling a piezoelectric element to a keyboard controller via metallic traces printed upon a bottom surface of the contact foil. The system may further comprise the LED placed between the coversheet and the contact foil, and a piezoelectric element placed between the contact foil and support layer to receive an applied mechanical stress at a key and generate an electric actuation signal. A keyboard controller of the information handling system may receive an electric actuation signal from the piezoelectric element via the bottom metallic traces and send an electrical haptic response control signal to the piezoelectric element to cause it to generate haptic feedback at the key.

Claims (59)

1. A backlit haptic keyboard of an information handling system, comprising:

a coversheet to identify a key location of the haptic keyboard;

a support layer;

a contact foil placed between the coversheet and the support layer;

a light emitting diode (LED) controller of the information handling system operatively coupled to a first surface of the contact foil via top metallic traces printed upon a top surface of the contact foil to supply a voltage to a plurality of LEDs placed between the coversheet and the contact foil, where the LED controller is operatively coupled to each of the plurality of LEDs instructing a first of the plurality of LEDs to operate in an ON state and instructing a second of the plurality of LEDs to operate in an OFF state;

the light emitting diode emitting light through a translucent portion of the coversheet;

a piezoelectric element placed between the contact foil and support layer to receive an applied mechanical stress at the key location of the coversheet and generate an electric actuation signal;

a keyboard controller of the information handling system operatively coupled to a second surface of the contact foil to:

receive an electric actuation signal from the piezoelectric element placed under the mechanical stress via bottom metallic traces printed upon a bottom surface of the contact foil; and

send an electrical haptic response control signal to the piezoelectric element to cause the piezoelectric element to generate haptic feedback at the key location.

2. The keyboard of claim 1 , wherein the light emitting diodes are micro light emitting diodes emitting light and are situated directly beneath the key location.

3. The backlit haptic keyboard of claim 1 further comprising:

a light guide layer placed between the LEDs and the translucent portion of the coversheet.

4. The keyboard of claim 1 , wherein a surface of the coversheet disposed nearest the LEDs comprises a light guide layer.

5. The keyboard of claim 1 , wherein the contact foil is a flexible printed circuit board and the top metallic traces and bottom metallic traces are comprised of copper.

6. The backlit haptic keyboard of claim 1 further comprising:

each of the plurality of LEDs is situated beneath one of a plurality of keys of the haptic keyboard.

7. The backlit haptic keyboard of claim 6 further comprising:

the LED controller operatively coupled to each of the plurality of LEDs instructing a first portion of the plurality of LEDs to emit light at a first intensity and instructing a second portion of the plurality of LEDs to emit light at a second intensity.

8. A method of manufacturing an LED backlit haptic keyboard for an information handling system, comprising:

operatively coupling a light guide layer to a coversheet layer;

adhering a contact foil on a bottom surface of the light guide layer;

inserting a plurality of light emitting diodes (LEDs) within a cavity formed in the light guide layer;

operably connecting the plurality of LEDs to an LED controller via top metallic traces printed upon a top surface of a contact foil placed beneath the light guide layer, where coupling an LED controller to the plurality of LEDs, where the LED controller is configured to instruct a first of the plurality of LEDs to operate in an ON state and configured to instruct a second of the plurality of LEDs to operate in an OFF state;

placing a piezoelectric element below the contact foil for electrical coupling to a keyboard controller via bottom metallic traces printed upon a bottom surface of the contact foil;

placing a support plate below the piezoelectric element;

the support plate having a cavity formed to support a portion of the piezoelectric element while allowing for the deformation of the piezoelectric element into the cavity;

coupling the support plate to the C-cover of the information handling system; and

coupling the keyboard controller to the contact foil and enclosing the keyboard controller within the C-cover.

9. The method of claim 8 further comprising:

machining away portions of a bottom surface of the coversheet layer to form the light guide layer that is partially translucent.

10. The method of claim 9 , wherein the coversheet layer comprises polycarbonate material.

11. The method of claim 8 further comprising:

inserting each of the plurality of LEDs into one of a plurality of cavities in the lightguide layer.

12. The method of claim 8 further comprising:

adhering a partially translucent coversheet layer to a top surface of the light guide layer.

13. The method of claim 8 further comprising:

inserting each of the plurality of LEDs into one of a plurality of cavities in the light guide layer; and

wherein each of the plurality of LEDs is situated beneath one of a plurality of keys of the LED backlit haptic keyboard.

14. The method of claim 8 , wherein the contact foil is comprised of polyester and the top metallic traces and bottom metallic traces are comprised of silver.

15. A backlit haptic keyboard of an information handling system, comprising:

a coversheet to identify a key location of the haptic keyboard, wherein a bottom surface portion of the coversheet disposed nearest a light emitting diode (LED) comprises a light guide layer;

a support layer;

a contact foil placed between the coversheet and the support layer;

an LED controller of the information handling system operatively coupled to a first surface of the contact foil via top metallic traces printed upon a top surface of the contact foil to supply a voltage to a plurality of LEDs placed between the coversheet and the contact foil, where the LED controller is operatively coupled to each of the plurality of LEDs instructing a first of the plurality of LEDs to emit light at a first intensity and instructing a second of the plurality of LEDs to emit light at a second intensity;

the light emitting diode emitting light through a translucent portion of the coversheet;

a piezoelectric element placed between the contact foil and support layer to receive an applied mechanical stress at the key location of the coversheet and generate an electric actuation signal;

a keyboard controller of the information handling system operatively coupled to a second surface of the contact foil to:

receive an electric actuation signal from the piezoelectric element placed under the mechanical stress via bottom metallic traces printed upon a bottom surface of the contact foil; and

send an electrical haptic response control signal to the piezoelectric element to cause the piezoelectric element to generate haptic feedback at the key location.

16. The keyboard of claim 15 , wherein the contact foil is comprised of polyester and the top metallic traces and bottom metallic traces are comprised of silver.

17. The keyboard of claim 15 , wherein the contact foil is a flexible printed circuit board and the top metallic traces and bottom metallic traces are comprised of copper.

18. The backlit haptic keyboard of claim 15 further comprising:

each of the plurality of LEDs is situated beneath one of a plurality of keys of the haptic keyboard.

19. The backlit haptic keyboard of claim 18 further comprising:

the LED controller instructing a portion of the plurality of LEDs to operate in an OFF state.

20. The backlit haptic keyboard of claim 18 further comprising:

the LED controller operatively coupled to each of the plurality of LEDs instructing a first of the plurality of LEDs to emit light of a first color; and

the LED controller instructing a second of the plurality of LEDs to emit light of a second color.

Assignments (9)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (053311/0169) Recorded Jun 23, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL PRODUCTS L.P.; EMC CORPORATION; EMC IP HOLDING COMPANY LLC
Reel/Frame 060438/0742 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (053546/0001) Recorded Jun 23, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL MARKETING L.P. (ON BEHALF OF ITSELF AND AS SUCCESSOR-IN-INTEREST TO CREDANT TECHNOLOGIES, INC.); DELL INTERNATIONAL L.L.C.; DELL PRODUCTS L.P.; DELL USA L.P.; EMC CORPORATION; DELL MARKETING CORPORATION (SUCCESSOR-IN-INTEREST TO FORCE10 NETWORKS, INC. AND WYSE TECHNOLOGY L.L.C.); EMC IP HOLDING COMPANY LLC
Reel/Frame 071642/0001 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (052216/0758) Recorded Jun 23, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
Reel/Frame 060438/0680 →
RELEASE OF SECURITY INTEREST AF REEL 052243 FRAME 0773 Recorded Nov 2, 2021
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
Reel/Frame 058001/0152 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2020
From: HREHOR, ROBERT D., JR.; GAJIWALA, PRIYANK; KNOPPERT, MICHIEL
To: DELL PRODUCTS, LP
Reel/Frame 054700/0057 →
SECURITY INTEREST Recorded Jun 5, 2020
From: DELL PRODUCTS L.P.; EMC CORPORATION; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 053311/0169 →
SECURITY AGREEMENT Recorded Apr 22, 2020
From: CREDANT TECHNOLOGIES INC.; DELL INTERNATIONAL L.L.C.; DELL MARKETING L.P.; DELL PRODUCTS L.P.; DELL USA L.P.; EMC CORPORATION; FORCE10 NETWORKS, INC.; WYSE TECHNOLOGY L.L.C.; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 053546/0001 →
SECURITY AGREEMENT Recorded Mar 26, 2020
From: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 052243/0773 →
PATENT SECURITY AGREEMENT (NOTES) Recorded Mar 24, 2020
From: DELL PRODUCTS L.P.; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 052216/0758 →