IP Library Granted Patent US 10,899,105
Granted Patent B2
US 10,899,105 · App. 16/781,719 · Granted Jan 26, 2021

Quantum dot films, lighting devices, and lighting methods

Inventors: Robert S. Dubrow (San Carlos, CA); William P. Freeman (San Mateo, CA); Ernest Lee (Palo Alto, CA); Paul Furuta (Sunnyvale, CA)
Assignee: Nanosys, Inc.
B32B5/16B32B9/04B82Y20/00F21V9/30G02B6/005G02B6/0053G02B6/0055G02B6/0061G02B6/0068G02B6/0073G02F1/133611B32B2313/00B32B2457/202B32B2551/00F21Y2115/10G02F2001/133614Y10S977/774Y10T428/31504
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Quick Facts
Patent No.
US 10,899,105
App. No.
16/781,719
Granted
Jan 26, 2021
Kind
B2
Abstract

Light-emitting quantum dot films, quantum dot lighting devices, and quantum dot-based backlight units are provided. Related compositions, components, and methods are also described. Improved quantum dot encapsulation and matrix materials are provided. Quantum dot films with protective barriers are described. High-efficiency, high brightness, and high-color purity quantum dot-based lighting devices are also included, as well as methods for improving efficiency and optical characteristics in quantum dot-based lighting devices.

Claims (48)

1. A light source unit (LSU), comprising:

at least one primary light source that emits primary light;

a light guide panel optically coupled to the at least one primary light source;

a remote phosphor film comprising at least two matrix materials having different refractive indexes and two populations of light emitting quantum dots (QDs) embedded in the at least two matrix materials;

wherein the primary light transmits through the light guide panel and into the remote phosphor film, refracts within the remote phosphor film, and at least a portion of the primary light is absorbed by the two populations of QDs and reemitted by the QDs as first and second secondary light.

2. The LSU of claim 1 , wherein:

the light guide panel has a first refractive index; and

the at least two matrix materials include a first matrix material continuously distributed and having a second refractive index less than the second refractive index, and a second matrix material discretely distributed and having a third refractive index less than the second refractive index.

3. The LSU of claim 1 , further comprising an image generating unit (IGU) coupled to the LSU, wherein the LSU is configured to transmit processed light to the IGU.

4. The LSU of claim 1 , further comprising at least one reflector film configured to promote recycling of the primary light back into the remote phosphor film, such that the portion of the primary light has an increased optical path length with respect to the remote phosphor film to cause increased primary light absorption by the QDs to enhance secondary light emission.

5. The LSU of claim 4 , wherein the at least one reflector film comprises:

a first reflector film configured to reflect a first portion of the primary light towards the remote phosphor film; and

a second reflector film configured to reflect a second portion of the primary light towards the remote phosphor film;

wherein the first portion of the primary light and the second portion of the primary light have different incident angle ranges towards the at least one reflector film.

6. The LSU of claim 4 , wherein the at least one reflector film further comprises:

light extraction features;

brightness-enhancing features; or

at least one reflective polarizer brightness enhancing film.

7. The LSU of claim 4 , wherein the light guide panel is disposed between the remote phosphor film and the at least one reflector film.

8. The LSU of claim 7 , further comprising an anti-coupling feature between the light guide panel and the remote phosphor film to prevent excessive optical coupling between the light guide panel and the remote phosphor film.

9. The LSU of claim 7 , wherein the light guide panel comprises scattering or diffuser features at surfaces of the light guide panel.

10. The LSU of claim 7 , wherein the light guide panel comprises scattering or diffuser features embedded in the optical cavity.

11. A method of forming a light source unit (LSU), comprising:

providing at least one primary light source that emits primary light;

providing a light guide panel having optically coupled to the at least one primary light source;

providing a remote phosphor film comprising at least two matrix materials having different refractive indexes and two populations of light emitting quantum dots (QDs) embedded in the at least two matrix materials;

such that the primary light is able to transmit through the light guide panel and into the remote phosphor film, and refract within the remote phosphor film, and at least a portion of the primary light is able to be absorbed by the two populations of QDs and reemitted by the QDs as first and second secondary light.

12. The method of claim 11 , wherein:

the light guide panel has a first refractive index; and

the at least two matrix materials include a first matrix material continuously distributed and having a second refractive index less than the second refractive index, and a second matrix material discretely distributed and having a third refractive index less than the second refractive index.

13. The method of claim 11 , further comprising:

providing an image generating unit (IGU) coupled to the LSU, wherein the LSU is configured to transmit processed light to the IGU.

14. The method of claim 11 , further comprising:

providing at least one reflector film configured to promote recycling of the primary light back into the remote phosphor film, such that the portion of the primary light has an increased optical path length with respect to the remote phosphor film to cause increased primary light absorption by the QDs to enhance secondary light emission.

15. The method of claim 14 , wherein providing at least one reflector film comprises:

providing a first reflector film configured to reflect a first portion of the primary light towards the remote phosphor film; and

providing a second reflector film configured to reflect a second portion of the primary light towards the remote phosphor film;

wherein the first portion of the primary light and the second portion of the primary light have different incident angle ranges towards the at least one reflector film.

16. The method of claim 14 , wherein providing at least one reflector film comprises:

providing at least one of light extraction features, brightness-enhancing features, and at least one reflective polarizer brightness enhancing film.

17. The method of claim 14 , further comprising:

providing the light guide panel is disposed between the remote phosphor film and the at least one reflector film.

18. The method of claim 17 , further comprising:

providing an anti-coupling feature between the light guide panel and the remote phosphor film to prevent excessive optical coupling between the light guide panel and the remote phosphor film.

19. The method of claim 17 , wherein providing the light guide panel comprises:

providing scattering or diffuser features at surfaces of the light guide panel.

20. The method of claim 17 , wherein providing the light guide panel comprises:

providing scattering or diffuser features embedded in the light guide panel.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE ADDRESS OF THE ASSIGNEE TO BE: 2-1-1, NISHI-SHINJUKU SHINJUKU-KU TOKYO, JAPAN 163-0043 PREVIOUSLY RECORDED AT REEL: 065114 FRAME: 0769. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 9, 2023
From: NANOSYS, INC.
To: SHOEI CHEMICAL INC.
Reel/Frame 065271/0540 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2023
From: NANOSYS, INC.
To: SHOEI CHEMICAL INC.
Reel/Frame 065114/0769 →
TERMINATION AND RELEASE OF PATENT SECURITY AGREEMENT RECORDED AT REEL 059569 / FRAME 0840 Recorded Sep 7, 2023
From: FORTRESS CREDIT CORP.,
To: NANOSYS, INC.
Reel/Frame 064836/0263 →
SECURITY INTEREST Recorded Apr 1, 2022
From: NANOSYS, INC.
To: FORTRESS CREDIT CORP., AS AGENT
Reel/Frame 059569/0840 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2020
From: DUBROW, ROBERT S.; FREEMAN, WILLIAM P.; LEE, ERNEST; FURUTA, PAUL
To: NANOSYS, INC.
Reel/Frame 054392/0859 →
Continuity (6)
Continuation 16450568 · Jun 24, 2019
Continuation 14612935 · Feb 3, 2015
Division 13287616 · Nov 2, 2011
Continuation In Part 12318516 · Dec 30, 2008
Provisional Application 61412004 · Nov 10, 2010
Related Publication 20200249388A1 · Aug 6, 2020
Cited By (1)
US 12,331,236