IP Library Granted Patent US 11,294,295
Granted Patent B2
US 11,294,295 · App. 16/788,784 · Granted Apr 5, 2022

Developer, image forming unit, image forming apparatus, and method of manufacturing developer

Inventor: Manami Hiraide (Tokyo, JP)
Assignee: Oki Electric Industry Co., Ltd.
G03G9/0902G03G15/0865
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Quick Facts
Patent No.
US 11,294,295
App. No.
16/788,784
Granted
Apr 5, 2022
Kind
B2
Abstract

A developer includes a metallic pigment and a binder resin. The developer includes a fine powder having a particle size smaller than a mode value in a volume particle size distribution of the metallic pigment. A proportion of the fine powder relative to the developer is equal to or higher than 4.6 percent and equal to or lower than 9.6 percent.

Claims (36)

1. A developer comprising:

a toner particle that includes a metallic pigment and a binder resin; and

a fine powder particle that is separate from the toner particle, and that has a particle size equal to or smaller than a mode value calculated on a basis of a volume particle distribution of the metallic pigment, wherein

a proportion of the fine powder particle relative to the developer, calculated on a basis of a volume particle size distribution of the developer, is equal to or higher than 4.6 percent and equal to or lower than 9.6 percent.

2. The developer according to claim 1 , wherein the metallic pigment comprises a brilliant pigment.

3. The developer according to claim 2 , wherein the brilliant pigment comprises an aluminum pigment.

4. The developer according to claim 3 , wherein a proportion of the aluminum pigment relative to the fine powder particle in percentage by volume is equal to or lower than 0.925 percent.

5. The developer according to claim 1 , wherein the fine powder particle contains the binder resin.

6. The developer according to claim 1 , wherein the mode value in the volume particle size distribution of the metallic pigment is calculated on a basis of a residual substance extracted from an organic solvent in which the developer is dissolved.

7. The developer according to claim 1 , wherein the developer has a volume median particle size that is equal to or higher than 15.4 micrometers and equal to or lower than 16.9 micrometers.

8. The developer according to claim 1 , wherein the fine powder particle includes an external additive separate from the toner particle.

9. An image forming unit comprising:

a developer;

a developing member that carries the developer on a surface, wherein

the developer includes:

a toner particle that includes a metallic pigment and a binder resin, and

a fine powder particle that is separate from the toner particle, and that has a particle size equal to or smaller than a mode value calculated on a basis of a volume particle distribution of the metallic pigment; and

a proportion of the fine powder particle relative to the developer, calculated on a basis of a volume particle size distribution of the developer, is equal to or higher than 4.6 percent and equal to or lower than 9.6 percent.

10. The image forming unit according to claim 9 , wherein the metallic pigment comprises a brilliant pigment.

11. The image forming unit according to claim 9 , further comprising a developer container that contains the developer, wherein

the developing member generates the developer image with use of the developer fed from the developer container.

12. The image forming unit according to claim 11 , wherein the developer container further comprises a carrier together with the developer.

13. The image forming unit according to claim 9 , wherein the fine powder particle includes the binder resin.

14. The image forming unit according to claim 9 , wherein the fine powder particle includes an external additive separate from the toner particle.

15. The image forming unit according to claim 9 , wherein the mode value is calculated on a basis of a residual substance extracted from an organic solvent in which the developer is dissolved.

16. An image forming apparatus comprising:

the image forming unit according to claim 9 ; and

a fixing unit that fixes a developer image formed by the image forming unit to a medium.

17. A developer container, comprising

a developer;

a toner particle that includes a metallic pigment and a binder resin; and

a fine powder particle that is separate from the toner particle and that has a particle size equal to or smaller than a mode value calculated on a basis of a volume particle distribution of the metallic pigment, wherein

a proportion of the fine powder particle relative to the developer, calculated on a basis of a volume particle size distribution of the developer, is equal to or higher than 4.6 percent and equal to or lower than 9.6 percent.

18. The developer container according to claim 17 , wherein the developer container further comprises a carrier together with the developer.

19. The developer container according to claim 17 , wherein the fine powder particle includes an external additive separate from the toner particle.

20. The developer container according to claim 17 , wherein the fine powder particle contains the binder resin.

Assignments (2)
MERGER Recorded Jun 8, 2021
From: OKI DATA CORPORATION
To: OKI ELECTRIC INDUSTRY CO., LTD.
Reel/Frame 056470/0625 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2020
From: HIRAIDE, MANAMI
To: OKI DATA CORPORATION
Reel/Frame 051800/0088 →