IP Library Granted Patent US 11,692,449
Granted Patent B2
US 11,692,449 · App. 16/791,324 · Granted Jul 4, 2023

Carbon seal assembly

Inventors: Pantcho P. Stoyanov (West Hartford, CT); Jonathan F. Zimmitti (Glastonbury, CT); Nasr A. Shuaib (Watertown, MA)
Assignee: Raytheon Technologies Corporation
F01D11/003F01D25/005F01D25/186F16J15/162F16J15/30F05D2240/55F05D2300/224F05D2300/611
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Quick Facts
Patent No.
US 11,692,449
App. No.
16/791,324
Granted
Jul 4, 2023
Kind
B2
Abstract

A seal assembly includes a carbon seal that has a sealing surface. A seal seat has a sealing surface and is positioned for rotation relative to the carbon seal. A diamond-like carbon coating at least partially forms the sealing surface on the seal seat.

Claims (36)

1. A seal assembly comprising:

a carbon seal having a sealing surface facing a first axial direction;

a seal seat having a sealing surface facing a second axial direction opposite the first axial direction, the seal seat is positioned for rotation relative to the carbon seal and the seal seat includes a recess extending in a circumferential direction forming a complete ring and defining an opening facing in the second axial direction with a radially inner portion of the sealing surface located radially inward of the recess and a radially outer portion of the sealing surface located radially outward from the recess;

an insert located in the recess; and

a diamond-like carbon coating at least partially forming the sealing surface on the insert, wherein the diamond-like carbon coating includes a sp2 content that is greater than a sp3 content.

2. The assembly of claim 1 , wherein the diamond-like carbon coating is located inward from a perimeter of the insert.

3. The assembly of claim 2 , wherein the diamond-like carbon coating is spaced from the seal seat.

4. The assembly of claim 3 , wherein the insert is comprised of at least one of a ceramic matrix composite, a silicon nitride, or a silicon carbide.

5. The assembly of claim 4 , wherein the recess is located in an axially facing surface of the seal seat.

6. The assembly of claim 4 , wherein the insert is press fit into the recess.

7. The assembly of claim 4 , including a fastener extending through a fastener opening in the seal seat and engaging the insert.

8. A seal assembly comprising:

a carbon seal having a sealing surface;

a shaft having a sealing surface and positioned for rotation relative to the carbon seal, wherein a radially outer surface of the shaft includes a recess that forms a complete circumferential recess around the shaft;

an insert located in the recess; and

a diamond-like carbon coating at least partially forming the sealing surface on the insert, wherein the diamond-like carbon coating includes a sp2 content that is greater than a sp3 content.

9. The assembly of claim 8 , wherein the diamond-like carbon coating is located inward from a perimeter of the insert.

10. The assembly of claim 9 , wherein the diamond-like carbon coating is spaced from the shaft.

11. The assembly of claim 10 , wherein the insert is comprised of at least one of a ceramic matrix composite, a silicon nitride, or a silicon carbide.

12. The assembly of claim 10 , wherein the recess is located in a radially outer surface of the shaft and the recess is spaced inward from distal ends of the shaft.

13. The assembly of claim 8 , wherein the insert is secured to the shaft by at least one fastener.

14. The assembly of claim 8 , wherein the insert is secured to the shaft by a press fit connection with the recess.

15. A seal assembly comprising:

a carbon seal;

a shaft having a shaft sealing surface and positioned for rotation relative to the carbon seal, wherein a radially outer surface of the shaft includes a shaft recess that forms a complete circumferential recess around the shaft;

a shaft insert located in the shaft recess;

a shaft diamond-like carbon coating at least partially forming the shaft sealing surface on the shaft insert, wherein the shaft diamond-like carbon coating includes a sp2 content that is greater than a sp3 content;

a static structure including a static structure recess facing radially inward towards the shaft;

a static insert located in the static structure recess; and

a static diamond-like carbon coating at least partially forming a carbon seal sealing surface on the static insert and in contact with the carbon seal, wherein the static diamond-like carbon coating includes a sp2 content that is greater than a sp3 content;

wherein the carbon seal includes an attachment surface located adjacent the static insert.

16. The assembly of claim 15 , wherein the shaft diamond-like carbon coating is located inward from a perimeter of the shaft insert.

17. The assembly of claim 16 , wherein the static diamond-like carbon coating is spaced from the static structure.

18. The assembly of claim 17 , wherein the shaft insert and the static insert are each comprised of at least one of a ceramic matrix composite, a silicon nitride, or a silicon carbide.

19. The assembly of claim 15 , wherein the shaft sealing surface is located on a radially inner side of the carbon seal and the attachment surface is located on a radially outer surface of the carbon seal.

20. The assembly of claim 19 , including a graphitic material between the attachment surface and the static diamond-like carbon coating.

Assignments (3)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CHANGE OF NAME Recorded Aug 27, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 057339/0371 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2020
From: STOYANOV, PANTCHO P.; ZIMMITTI, JONATHAN F.; SHUAIB, NASR A.
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 051823/0215 →
Continuity (1)
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