IP Library Granted Patent US 11,213,090
Granted Patent B2
US 11,213,090 · App. 16/796,661 · Granted Jan 4, 2022

Helmet comprising a segmented shell

Inventors: Scott R. Allen (Scotts Valley, CA); Christopher T. Pietrzak (Ben Lomond, CA); Allen Bischofberger (Ben Lomond, CA); Julio Valencia (Santa Cruz, CA)
Assignee: Bell Sports, Inc.
A42B3/283A42B3/06A42B3/063A42B3/128A42B3/281
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,213,090
App. No.
16/796,661
Granted
Jan 4, 2022
Kind
B2
Abstract

A helmet can include a helmet body comprising an energy-absorbing layer and an outer shell disposed over the energy-absorbing layer. An electronic device can be integrated with the helmet body. A first electrical contact can be formed at an exterior of the outer shell and adapted to be in electrical communication with the electronic device. A helmet visor can be coupled to the helmet body with at least one visor arm, the helmet visor comprising controls integrated within the visor. A second electrical contact can be formed at an inner surface of the at least one visor arm and adapted to be in electrical communication with the controls integrated within the visor. The second electrical contact can be adapted to mateably couple with the first electrical contact such that the electronic device and the controls are adapted to be in electrical contact.

Claims (50)

1. A helmet comprising:

a segmented outer shell comprising:

an upper portion,

a lower portion, wherein the upper portion and the lower portion define an overlap of 0-20 mm, and

a reinforcement member disposed between the upper portion and the lower portion to create an elongated segmented opening in the outer shell;

an energy management liner disposed within the segmented outer shell and further comprising:

an outer energy management layer comprising an opening formed completely through the outer energy management layer, and

an inner energy management layer disposed within the outer energy management layer, the inner energy management layer comprising a channel formed completely through the inner energy management layer that is aligned, and overlaps at least 1 centimeter (cm), with the opening in the outer energy management layer and facilitates airflow through the elongated segmented opening.

2. The helmet of claim 1 , wherein the elongated segmented opening comprises a length greater than 3 cm and a height in a range of 0.2-1.5 cm without a radial line of sight being formed from without the helmet to the energy management liner.

3. The helmet of claim 1 , wherein:

the upper portion of the segmented outer shell covers a top and a crown of the helmet;

the lower portion of the segmented outer shell covers a side and a rear of the helmet; and

the elongated segmented opening extends along an interface of the upper portion of the segmented outer shell and the lower portion of the segmented outer shell from an a-pillar of the faceport toward the rear of the helmet.

4. The helmet of claim 1 , wherein the reinforcement member is formed as a bushing coupled to a pin formed of a unitary construction with either the upper portion of the segmented outer shell or the lower portion of the segmented outer shell.

5. The helmet of claim 1 , wherein the reinforcement member is formed as a bushing made of a material softer than the outer shell.

6. The helmet of claim 1 , wherein the elongated segmented opening comprises a length in a range of 3-20 cm.

7. The helmet of claim 1 , wherein:

the outer energy management layer is formed of expanded polystyrene (EPS); and

the inner energy management layer is formed of expanded polypropylene (EPP).

8. A helmet comprising:

a segmented outer shell comprising a first portion and a second portion, wherein the first portion and the second portion define an overlap of 0-20 mm, the segmented outer shell defining an elongated segmented opening;

an energy management liner disposed within the segmented outer shell and further comprising;

an outer energy management layer comprising openings formed completely through the outer energy management layer, and

an inner energy management layer disposed within the outer energy management layer, the inner energy management layer comprising channels formed completely through the inner energy management layer that are aligned, and overlap by at least 1 centimeter (cm), with the openings in the outer energy management layer and facilitate airflow through the elongated segmented opening.

9. The helmet of claim 8 , wherein the elongated segmented opening comprises a length greater than 3 cm and a height greater than 0.2 cm without a radial line of sight being formed from without the helmet to the energy management liner.

10. The helmet of claim 9 , wherein:

the first portion of the segmented outer shell covers a top and a crown of the helmet;

the second portion of the segmented outer shell covers a side and a rear of the helmet; and

the elongated segmented opening extends along an interface of the upper portion of the segmented outer shell and the lower portion of the segmented outer shell from an a-pillar of the faceport to a rear of the helmet.

11. The helmet of claim 8 , wherein the segmented outer shell further comprises:

a reinforcement member disposed between the first portion and the second portion to create the elongated segmented opening in the outer shell.

12. The helmet of claim 11 , wherein the reinforcement member is formed as a bushing made of a material softer than the outer shell.

13. The helmet of claim 11 , wherein the reinforcement member is coupled to pins formed of unitary construction with either the first portion of the segmented outer shell or the second portion of the segmented outer shell.

14. The helmet of claim 11 , wherein the elongated segmented opening comprises a length in a range of 1-20 cm.

15. A helmet comprising:

a segmented outer shell comprising:

an upper portion,

a lower portion, wherein the upper portion and the lower portion define an overlap of 0-20 mm, and

a reinforcement member disposed between the upper portion and the lower portion to create an elongated segmented opening in the outer shell; and

an energy management liner disposed within the segmented outer shell and further comprising a channel formed completely through the inner energy management layer that is aligned, and overlaps at least 1 centimeter (cm), with the opening in the outer energy management layer and facilitate airflow through the elongated segmented opening.

16. The helmet of claim 15 , wherein the elongated segmented opening comprises a length greater than 3 cm and a height greater than 0.2 cm without a radial line of sight being formed from without the helmet to the energy management liner.

17. The helmet of claim 15 , wherein:

the upper portion of the segmented outer shell covers a top and a crown of the helmet;

the lower portion of the segmented outer shell covers a side and a rear of the helmet; and

the elongated segmented opening extends along an interface of the upper portion of the segmented outer shell and the lower portion of the segmented outer shell from an a-pillar of the faceport to the rear of the helmet.

18. The helmet of claim 15 , wherein the energy management liner further comprises:

an outer energy management layer comprising an opening formed completely through the outer energy management layer; and

an inner energy management layer disposed within the outer energy management layer, the inner energy management layer comprising the channel that overlaps with the opening in the outer energy management layer and the elongated segmented opening.

19. The helmet of claim 15 , wherein the reinforcement member is formed as a bushing made of a material softer than the outer shell.

20. The helmet of claim 15 , wherein the reinforcement member is formed as a bushing coupled to a pin formed of unitary construction with either the upper portion or the lower portion.

Assignments (8)
ENTITY CONVERSION Recorded Sep 17, 2025
From: BELL SPORTS, INC.
To: BELL SPORTS LLC
Reel/Frame 072908/0382 →
SECURITY INTEREST Recorded Jul 25, 2025
From: BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FOX HEAD, INC.; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; QUIETKAT, INC.; SIMMS FISHING PRODUCTS LLC; STONE GLACIER, INC.; WAWGD NEWCO, LLC; REVELYST OPERATIONS LLC; MILLETT INDUSTRIES
To: CAPITAL ONE, NATIONAL ASSOCIATION, AS THE ADMINISTRATIVE AGENT
Reel/Frame 072238/0250 →
SECURITY INTEREST Recorded Jan 3, 2025
From: BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FOX HEAD, INC.; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; QUIETKAT, INC.; SIMMS FISHING PRODUCTS LLC; STONE GLACIER, INC.; WAWGD NEWCO, LLC; MILLETT INDUSTRIES; REVELYST OPERATIONS LLC
To: FORTRESS CREDIT CORP., AS COLLATERAL AGENT
Reel/Frame 069817/0586 →
RELEASE OF SECURITY INTEREST Recorded Nov 27, 2024
From: CAPITAL ONE, NATIONAL ASSOCIATION
To: AMMUNITION OPERATIONS LLC; BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL INC.; BUSHNELL HOLDINGS, INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES, INC.; STONEY POINT PRODUCTS, INC.; VISTA OUTDOOR OPERATIONS LLC
Reel/Frame 069460/0001 →
TERMINATION AND RELEASE OF TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Apr 1, 2024
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: AMMUNITION OPERATIONS LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES, INC.; STONE GLACIER, INC.; VISTA OUTDOOR OPERATIONS LLC; WAWGD NEWCO, LLC; FOX HEAD, INC.; SIMMS FISHING PRODUCTS LLC
Reel/Frame 066959/0001 →
SECURITY INTEREST Recorded Aug 5, 2022
From: AMMUNITION OPERATIONS LLC; BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; FOX HEAD, INC.; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES; NIGHT OPTICS USA, INC.; NORTHSTAR OUTDOORS, LLC; QUIETKAT, INC.; STONE GLACIER, INC.; STONEY POINT PRODUCTS, INC.; VISTA OUTDOOR OPERATIONS LLC; VISTA OUTDOOR SALES LLC; WAWGD NEWCO, LLC; VISTA OUTDOOR INC.
To: JPMORGAN CHASE BANK, N.A., AS THE ADMINISTRATIVE AGENT
Reel/Frame 061521/0747 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2021
From: ALLEN, SCOTT R.; PIETRZAK, CHRISTOPHER T.; BISCHOFBERGER, ALLEN; VALENCIA, JULIO
To: BELL SPORTS, INC.
Reel/Frame 055875/0110 →
ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Apr 1, 2021
From: AMMUNITION OPERATIONS LLC; BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES; NIGHT OPTICS USA, INC.; NORTHSTAR OUTDOORS, LLC; STONEY POINT PRODUCTS INC.; VISTA OUTDOOR INC.; VISTA OUTDOOR OPERATIONS LLC
To: CAPITAL ONE, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 056033/0349 →
Continuity (3)
Continuation 15880475 · Jan 25, 2018
Provisional Application 62450703 · Jan 26, 2017
Related Publication 20200329804A1 · Oct 22, 2020