IP Library Granted Patent US 11,583,414
Granted Patent B2
US 11,583,414 · App. 16/798,098 · Granted Feb 21, 2023

Bone fusion device

Inventors: Gary R. McLuen (Port Townsend, WA); Benjamin J. Remington (Modesto, CA); Daniel R. Baker (Seattle, WA); Joseph N. Logan (Trumbull, CT); Gregory C. Stalcup (Fort Wayne, IN)
Assignee: Neuropro Technologies, Inc.
A61F2/447A61B17/70A61F2/28A61F2/44A61F2/446A61F2/4455A61F2/4611A61B2017/0256A61B2090/061A61B2090/0811A61F2002/2817A61F2002/2835A61F2002/3085A61F2002/3092A61F2002/30224A61F2002/30263A61F2002/30266A61F2002/30411A61F2002/30492A61F2002/30505A61F2002/30507A61F2002/30525A61F2002/30528A61F2002/30538A61F2002/30556A61F2002/30565A61F2002/30579A61F2002/30777A61F2002/30784A61F2002/30841A61F2002/30904A61F2002/4627A61F2002/4629A61F2220/0016A61F2220/0025A61F2250/0006A61F2250/0009A61F2310/00023A61F2310/00976
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Quick Facts
Patent No.
US 11,583,414
App. No.
16/798,098
Granted
Feb 21, 2023
Kind
B2
Abstract

A bone fusion device provides stability to bones during a bone fusion period. The bones include, for example, the vertebrae of a spinal column. The bone fusion device comprises one or more extendable tabs attached to the bone fusion device by associated rotating means. The bone fusion device is preferably inserted by using an arthroscopic surgical procedure. During arthroscopic insertion of the device, the tabs are pre-configured for compactness. In this compact configuration, the tabs are preferably deposed along and/or within an exterior surface of the bone fusion device. After the bone fusion device has been positioned between the bones, one or more tab(s) are extended. In the preferred embodiment, the position of each tab is related to a positioning element and extending blocks. Typically, the tabs advantageously position and brace the bone fusion device in the confined space between the bones until the bones have fused.

Claims (54)

1. A telescoping bone fusion device for insertion into a desired location, comprising:

a body having a top and an interior cavity;

a positioning element; and

one or more tabs each having a plurality of nested levels including a base level and one or more additional levels, each of the plurality of nested levels of each of the tabs configured to selectively telescope in a telescoping direction between retracted positions proximate the body and extended positions extending away from the body out of the top of the body based on rotation of the positioning element in order to brace the bone fusion device in the desired location,

wherein for each tab of the tabs:

when fully extended out of the body, the nested levels of the tab have different heights in the telescoping direction;

when fully extended out of the body, the one or more additional levels extend farther from the top of the body than the base level; and

when fully retracted toward the body, a height of the one or more additional levels in the telescoping direction is not greater than a height of the base level in the telescoping direction.

2. The device of claim 1 , wherein the distance from the body of the maximum extended position for each of the nested levels of each tab increases from the outermost nested level to the innermost nested level.

3. The device of claim 1 , wherein each of the nested levels of each tab include an inner surface having a profile that is different than the inner surface profile of the other nested levels of the tab, further comprising one or more extending blocks coupled to the positioning element, wherein at least one of the one or more extending blocks is configured to contact the inner surfaces when moving the nested levels between the retracted position and the extended positions.

4. The device of claim 1 , further comprising one or more extending blocks coupled to the positioning element, wherein the one or more extending blocks comprise a plurality of upper surfaces at different heights, and further wherein the upper surfaces at each height are associated with one or more of the nested levels such that the upper surfaces of that height contact the associated nested levels when moving the nested levels between the retracted position and the extended positions.

5. A telescoping bone fusion device for insertion into a desired location, comprising:

a body having a first end and an interior cavity; and

one or more tabs each having a plurality of nested levels configured to selectively telescope between a retracted position within the body and extended positions extending out of the body in order to brace the bone fusion device in the desired location, wherein each of the nested levels of each tab has a maximum extended position that is different than the maximum extended position of the other nested levels of the tab, wherein the innermost nested level of each tab comprises one or more tongues that extend from the top surface of the innermost nested level to the perimeter of the tab.

6. The device of claim 5 , wherein the non-innermost nested levels of each tab comprise one or more recesses that align with the one or more tongues such that when the innermost nested level is nested within one or more of the non-innermost nested levels the tongues slide within the recesses.

7. A method of implanting a telescoping bone fusion device, the method comprising:

inserting the bone fusion device into a desired location, wherein the bone fusion device comprises a body having a top and an interior cavity, a positioning element and one or more tabs each having a plurality of nested levels including a base level and one or more additional levels, each of the plurality of nested levels of each of the tabs configured to selectively telescope in a telescoping direction between retracted positions proximate the body and extended positions extending away from the body out of the top of the body based on rotation of the positioning element in order to brace the bone fusion device in the desired location, wherein for each tab of the tabs:

when fully extended out of the body, the nested levels of the tab have different heights in the telescoping direction;

when fully extended out of the body, the one or more additional levels extend farther from the top of the body than the base level; and

when fully retracted toward the body, a height of the one or more additional levels in the telescoping direction is not greater than a height of the base level in the telescoping direction; and

telescoping each of the nested levels of the one or more tabs to desired extended positions.

8. The method of claim 7 , wherein the distance from the body of the maximum extended position for each of the nested levels of each tab increases from the outermost nested level to the innermost nested level.

9. The method of claim 7 , wherein each of the nested levels of each tab include an inner surface having a profile that is different than the inner surface profile of the other nested levels of the tab, and further wherein the telescoping comprises at least one of one or more extending blocks of the device contacting the inner surfaces of each of the nested levels when being moved by the positioning element of the device.

10. The method of claim 7 , wherein one or more extending blocks of the device comprise a plurality of upper surfaces at different heights and the upper surfaces at each height are associated with one or more of the nested levels, and further wherein the telescoping comprises the upper surfaces of the one or more extending blocks at a height contacting the associated nested levels when being moved by the positioning element of the device.

11. A method of implanting a telescoping bone fusion device, the method comprising:

inserting the bone fusion device into a desired location, wherein the bone fusion device comprises a body and one or more moveable tabs each having a plurality of nested levels configured to selectively telescope between a retracted position within the body and extended positions extending out of the body in order to brace the bone fusion device in the desired location, wherein each of the nested levels of each tab has a maximum extended position that is different than the maximum extended position of the other nested levels of the tab, wherein the innermost nested level of each tab comprises one or more tongues that extend from the top surface of the innermost nested level to the perimeter of the tab.

12. The method of claim 11 , wherein the non-innermost nested levels of each tab comprise one or more recesses that align with the one or more tongues such that when the innermost nested level is nested within one or more of the non-innermost nested levels the tongues slide within the recesses.

13. A telescoping bone fusion device for insertion into a desired location, comprising:

a body having a first end and an interior cavity;

one or more tabs each having a plurality of nested levels configured to selectively telescope between a retracted position within the body and extended positions extending out of the body in order to brace the bone fusion device in the desired location;

a positioning element positioned through the first end of the body and substantially within the interior cavity of the body; and

one or more extending blocks coupled to the positioning element for moving the nested levels of the one or more tabs between the retracted position and the extended positions;

wherein each of the nested levels of each tab include an inner surface having a profile that is different than the inner surface profile of the other nested levels of the tab, and further wherein at least one of the one or more extending blocks is configured to contact the inner surfaces when moving the nested levels between the retracted position and the extended positions.

14. The device of claim 13 , wherein the one or more extending blocks comprise a plurality of upper surfaces at different heights, and further wherein the upper surfaces at each height are associated with one or more of the nested levels such that the upper surfaces of that height contact the associated nested levels when moving the nested levels between the retracted position and the extended positions.

15. The device of claim 13 , wherein the innermost nested level of each tab comprises one or more tongues that extend from the top surface of the innermost nested level to the perimeter of the tab.

16. The device of claim 15 , wherein the non-innermost nested levels of each tab comprise one or more recesses that align with the one or more tongues such that when the innermost nested level is nested within one or more of the non-innermost nested levels the tongues slide within the recesses.

17. The device of claim 13 , wherein the innermost nested level of each tab comprises one or more tongues that extend from the top surface of the innermost nested level to the perimeter of the tab.

18. The device of claim 17 , wherein the non-innermost nested levels of each tab comprise one or more recesses that align with the one or more tongues such that when the innermost nested level is nested within one or more of the non-innermost nested levels the tongues slide within the recesses.

19. A telescoping bone fusion device for insertion into a desired location, comprising:

a body having a first end and an interior cavity;

one or more tabs each having a plurality of nested levels configured to selectively telescope between a retracted position within the body and extended positions extending out of the body in order to brace the bone fusion device in the desired location;

a positioning element positioned through the first end of the body and substantially within the interior cavity of the body; and

one or more extending blocks coupled to the positioning element for moving the nested levels of the one or more tabs between the retracted position and the extended positions;

wherein the one or more extending blocks comprise a plurality of upper surfaces at different heights, and further wherein the upper surfaces at each height are associated with one or more of the nested levels such that the upper surfaces of that height contact the associated nested levels when moving the nested levels between the retracted position and the extended positions.

20. The device of claim 19 , wherein each of the nested levels of each tab include an inner surface having a profile that is different than the inner surface profile of the other nested levels of the tab, and further wherein at least one of the extending blocks is configured to contact the inner surfaces when moving the nested levels between the retracted position and the extended positions.

21. A telescoping bone fusion device for insertion into a desired location, comprising:

a body having a first end and an interior cavity;

one or more tabs each having a plurality of nested levels configured to selectively telescope between a retracted position within the body and extended positions extending out of the body in order to brace the bone fusion device in the desired location;

a positioning element positioned through the first end of the body and substantially within the interior cavity of the body; and

one or more extending blocks coupled to the positioning element for moving the nested levels of the one or more tabs between the retracted position and the extended positions;

wherein the innermost nested level of each tab comprises one or more tongues that extend from the top surface of the innermost nested level to the perimeter of the tab.

22. The device of claim 21 , wherein each of the nested levels of each tab include an inner surface having a profile that is different than the inner surface profile of the other nested levels of the tab, and further wherein at least one of the extending blocks is configured to contact the inner surfaces when moving the nested levels between the retracted position and the extended positions.

23. The device of claim 21 , wherein the one or more extending blocks comprise a plurality of upper surfaces at different heights, and further wherein the upper surfaces at each height are associated with one or more of the nested levels such that the upper surfaces of that height contact the associated nested levels when moving the nested levels between the retracted position and the extended positions.

24. The device of claim 21 , wherein the non-innermost nested levels of each tab comprise one or more recesses that align with the one or more tongues such that when the innermost nested level is nested within one or more of the non-innermost nested levels the tongues slide within the recesses.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Aug 4, 2025
From: U.S. EAGLE FEDERAL CREDIT UNION
To: NEUROPRO SPINAL JAXX INC.; NEUROPRO TECHNOLOGIES, INC.
Reel/Frame 071922/0846 →
SECURITY INTEREST Recorded Mar 18, 2025
From: NEUROPRO TECHNOLOGIES, INC.
To: U.S. EAGLE FEDERAL CREDIT UNION
Reel/Frame 070547/0447 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2020
From: MCLUEN, GARY R.; REMINGTON, BENJAMIN J.; BAKER, DANIEL R.; LOGAN, JOSEPH N.; STALCUP, GREGORY C.
To: NEUROPRO TECHNOLOGIES, INC.
Reel/Frame 051892/0526 →
Continuity (10)
Continuation 15954414 · Apr 16, 2018
Continuation 14885777 · Oct 16, 2015
Division 14067813 · Oct 30, 2013
Division 13482778 · May 29, 2012
Continuation In Part 11484379 · Jul 10, 2006
Continuation In Part 11357319 · Feb 16, 2006
Continuation In Part 11264958 · Nov 1, 2005
Provisional Application 61624155 · Apr 13, 2012
Provisional Application 60624836 · Nov 3, 2004
Related Publication 20200188131A1 · Jun 18, 2020
Cited By (1)
US 12,409,050