IP Library Granted Patent US 11,965,321
Granted Patent B2
US 11,965,321 · App. 16/799,705 · Granted Apr 23, 2024

Non-contact system and method for detecting fluid flow

Inventors: Long Larry Le (Morrisville, NC); Michael Pynn (Chapel Hill, NC); Thushan Kapilajith Hemanchandra (Wauwatosa, WI)
Assignee: ZURN WATER, LLC
E03C1/0412E03C1/046G01F9/001G01F15/06G01F15/068G01K13/02G01P13/0006G04F10/10E03C2001/0418
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Quick Facts
Patent No.
US 11,965,321
App. No.
16/799,705
Granted
Apr 23, 2024
Kind
B2
Abstract

A plumbing fixture assembly including a fluid flow detection system for monitoring fluid flow and flow characteristics through plumbing fixtures without contacting the fluid. The fluid flow detection system communicates collected data related to the plumbing fixtures to a water management system, which analyzes the data and provides information to a user through a portal and user interface. The fluid flow detection system also tracks users of the plumbing fixtures for compliance with a hand washing routine. The hand washing compliance data is communicated to the water management system as well.

Claims (46)

1. A faucet comprising:

a spout in fluid communication with a fluid source;

a handle configured to control flow of fluid from the fluid source through the spout;

a magnet positioned on the handle;

a first sensor configured to detect a position of the magnet as the handle is moved;

a controller in communication with the first sensor, the controller including

a memory configured to store instructions, and

a processor coupled to the memory and configured, via execution of the instructions, to:

determine whether a hand-washing activity is in compliance with a predetermined hand washing routine based on the first sensor detecting how long the handle is maintained at an ON position from the position of the magnet;

wherein the controller is configured to

determine at least one flow condition of the faucet upon activation of the handle to generate fluid flow through the spout, the at least one flow condition based on a position of the magnet; and

a user interface in connection with the controller, wherein the user interface is configured to display the at least one flow condition and whether the hand-washing activity is in compliance with the hand washing routine.

2. The faucet of claim 1 , wherein the sensor is configured to detect an angular position of the magnet.

3. The faucet of claim 1 , wherein the sensor is configured to detect a linear position of the magnet.

4. The faucet of claim 1 , wherein the controller includes calibration data based on a maximum faucet flow and the position of the magnet.

5. The faucet of claim 1 , wherein is magnet is a two pole ring magnet.

6. The faucet of claim 1 , further comprising a soap dispenser, wherein the soap dispenser includes a second sensor configured to detect the dispensing of soap from the soap dispenser.

7. The faucet of claim 1 , further comprising a timer configured to record a duration of time the handle is maintained at a position.

8. The faucet of claim 1 , wherein the sensor is positioned on a main body of the faucet adjacent the magnet.

9. The faucet of claim 1 , further comprising a plurality of LEDs in communication with the controller, wherein the LEDs direct a user to a hand washing routine.

10. The faucet of claim 9 , wherein the LEDs are configured to illuminate in accordance with the hand washing routine.

11. A plumbing fixture assembly comprising:

a plumbing fixture including a handle;

a first sensor positioned on the handle;

a soap dispenser including a second sensor to activate the soap dispenser;

a controller in communication with the first sensor and the second sensor, the controller including

a memory configured to store instructions, and

a processor coupled to the memory and configured, via execution of the instructions, to:

determine whether a hand-washing activity is in compliance with a predetermined hand washing routine based on the first sensor detecting how long the handle is maintained at an ON position and whether the second sensor is triggered after the handle turned to an ON position; and

a user interface in communication with the controller, wherein the user interface is configured to display whether the hand-washing activity is in compliance with the hand washing routine.

12. The plumbing fixture assembly of claim 11 , further comprising a magnet positioned on the handle, and wherein the first sensor is configured to detect an angular position of the magnet as the handle moves.

13. The plumbing fixture assembly of claim 11 , further comprising an identification system configured to detect the presence of a user of the plumbing fixture.

14. The plumbing fixture assembly of claim 11 , further comprising a linear potentiometer coupled to the handle, and wherein the sensor is configured to detect a resistance value generated by the linear potentiometer.

15. The plumbing fixture assembly of claim 11 , wherein the controller is configured to calculate at least one flow condition based on the first sensor.

16. A method of detecting flow through a faucet, the method comprising:

detecting an angular position of a magnet disposed on a handle of the faucet;

determining, with a controller, whether water is flowing through the faucet based on the position of the magnet;

determining, with the controller, a predicted rate of flow through the faucet when water is flowing through the faucet based on the position of the magnet; and

displaying the predicted rate of flow on a user interface.

17. The method of claim 16 , further comprising:

detecting a temperature of at least one water supply for the faucet;

calculating a predicted temperature based on the temperature of the at least one water supply and the position of the magnet; and

displaying the predicted temperature on the user interface.

18. The method of claim 16 , wherein the flow rate through the faucet is not directly measured.

19. The method of claim 16 , further comprising calibrating the controller based on a maximum faucet flow and the position of the magnet.

20. The method of claim 16 , wherein the position of the magnet is a discrete position over a continuous range of positions.

Assignments (6)
CONVERSION Recorded Jan 16, 2024
From: ZURN INDUSTRIES, LLC
To: ZURN INDUSTRIES, LLC
Reel/Frame 066336/0603 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 16, 2024
From: ZURN INDUSTRIES, LLC
To: ZURN WATER, LLC
Reel/Frame 066337/0918 →
RELEASE OF INTELLECTUAL PROPERTY SECURITY INTEREST IN PATENTS AT REEL 057893, FRAME 0121 Recorded Dec 19, 2023
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
To: ZURN INDUSTRIES, LLC (F/K/A ZURN INDUSTRIES, INC.)
Reel/Frame 066067/0937 →
PATENT SECURITY AGREEMENT Recorded Dec 18, 2023
From: ZURN WATER, LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 066293/0879 →
SECURITY INTEREST Recorded Oct 8, 2021
From: AMERICAN DRYER LLC; GREEN TURTLE AMERICAS LTD.; WORLD DRYER CORPORATION; ZURN PEX, INC.; ZURN INDUSTRIES, LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 057893/0121 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2020
From: LE, LONG LARRY; PYNN, MICHAEL; HEMANCHANDRA, THUSHAN KAPILAJITH
To: ZURN INDUSTRIES, LLC
Reel/Frame 053565/0711 →