IP Library Granted Patent US 11,730,090
Granted Patent B2
US 11,730,090 · App. 16/801,092 · Granted Aug 22, 2023

Closed farm system with air flow control

Inventors: Brad McNamara (Boston, MA); Jon Friedman (Boston, MA)
Assignee: FREIGHT FARMS, INC.
A01G9/246A01G9/249A01G9/022
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Quick Facts
Patent No.
US 11,730,090
App. No.
16/801,092
Granted
Aug 22, 2023
Kind
B2
Abstract

A closed farm system for efficient plant production is provided. The closed farm system may have an air flow control system operable to direct air flow past plants growing within the system. The air flow control system may be operable to control heating and cooling of lighting panels and air flow ductwork within the closed farm system. The closed farm system may also have a plurality of LED lights mounted on one or more sheets supported by a frame assembly.

Claims (34)

1. A lighting panel comprising:

a frame assembly disposed in a mobile container;

a plurality of light-emitting diode (LED) lights mounted on one or more sheets supported by the frame assembly;

a ballast assembly supported by the frame assembly; and

air flow ductwork supported by the frame assembly in heat transfer communication with the ballast and/or the LED lights, wherein the air flow ductwork is disposed longitudinally over the ballast assembly.

2. The lighting panel of claim 1 , wherein the frame assembly includes an outer frame and a frame element in a mid-region of the frame assembly, and the air flow ductwork is supported on the frame element.

3. The lighting panel of claim 2 , further comprising one or more white LED lights, wherein the white LED lights are supported on the frame element in the mid region of the frame assembly.

4. The lighting panel of claim 2 , wherein the frame element comprises one or more ventilation panels having slots therethrough.

5. The lighting panel of claim 4 , wherein the ventilation panel has two opposite facing sides, wherein the ductwork is mounted on a first one of the two sides of the ventilation panel, and wherein the ballast elements are mounted on a second one of the two sides of the ventilation panel.

6. The lighting panel of claim 2 , wherein the frame element and the air flow ductwork are disposed generally horizontally.

7. The lighting panel of claim 1 , wherein the air flow ductwork is configured in a semi-cylindrical configuration with a plurality of apertures therein through which air can flow out in an upward and/or downward direction.

8. The lighting panel of claim 1 , wherein the ballast assembly comprises a plurality of ballast elements, and wherein each ballast element is associated with a group of LED lights.

9. The lighting panel of claim 1 , wherein the plurality of LED lights include red LED lights and blue LED lights.

10. A closed farm system comprising:

one or more lighting panels of claim 1 ; and

one or more plant panels mounted in a generally vertical orientation facing the lighting panel.

11. The closed farm system of claim 10 , further comprising:

a farm housing; and

a heating, ventilation, and air conditioning (HVAC) system disposed to provide conditioned air to the air flow ductwork within the farm housing.

12. The closed farm system of claim 11 , wherein the air flow control system is in communication with the HVAC system for control thereof.

13. The closed farm system of claim 11 , further comprising:

two outer side walls, each disposed along the length of the farm housing, wherein at least one of the outer side walls has the lighting panel mounted proximal thereto.

14. The closed farm system of claim 11 , wherein the housing includes a ceiling, the system further comprising:

a rail system, wherein the rail system includes one or more rails disposed across a width of the farm housing proximal to the ceiling.

15. The closed farm system of claim 14 , further comprising:

one or more grow racks, wherein the one or more plant panels are suspended from the one or more grow racks, and wherein each of the one or more grow racks and the one or more lighting panels located in the central region are mounted to the rail system whereby the plant panels and central lighting panels are moveable along the one or more rails.

16. The closed farm system of claim 11 , wherein at least one of the one or more lighting panels is located in a central region of the farm housing.

17. The closed farm system of claim 10 , further comprising an air flow control system operable to control an air flow rate through the air flow ductwork.

18. The closed farm system of claim 17 , wherein the air flow control system is operable to control cooling of air through the air flow ductwork to regulate heat transfer between air in the ductwork and the ballast assembly and/or LED lights.

19. The closed farm system of claim 17 , further comprising:

a plurality of temperature sensors, wherein the air flow control system is capable of receiving data from at least one of the plurality of temperature sensors.

20. The closed farm system of claim 17 , further comprising:

a computer system, wherein the computer system is configured to interoperate with the air flow control system and is capable of controlling air flowing through the ductwork and lighting in the lighting panel.

21. The lighting panel of claim 1 , wherein the plurality of LED lights and the ballast assembly are positioned in a space defined between a frame element of the frame assembly and a first surface of a ventilation panel and the air flow ductwork is mounted to a second surface of the ventilation panel.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2025
From: FREIGHT FARMS, INC.
To: GROWCER CORPORATION
Reel/Frame 073481/0461 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2021
From: MCNAMARA, BRAD; FRIEDMAN, JON
To: FREIGHT FARMS, INC.
Reel/Frame 056770/0372 →
Continuity (2)
Provisional Application 62810028 · Feb 25, 2019
Related Publication 20200329648A1 · Oct 22, 2020